Role of Environmental Chemistry in Governing the Corrosion and Stress Corrosion Cracking Mechanism of L415 Pipeline Steel in Acidic Soils

The operational integrity of L415 pipeline steel, a critical component of China's energy network, is severely threatened by the unique acidic red soil environments prevalent in Southern China. A significant knowledge gap exists regarding its specific failure mechanisms, particularly the interplay between Anodic Dissolution (AD) and Hydrogen Embrittlement (HE) in driving Stress Corrosion Cracking (SCC). This study systematically investigates the corrosion and SCC behavior of L415 steel in a simulated environment that replicates the typical soil chemistry of the Gannan region in Southern China. Results revealed that corrosion kinetics are highly dependent on environmental chemistry, with corrosion rates escalating nearly four-fold from 0.0505 mm/a to a severe 0.1949 mm/a, driven by the synergy of low pH and high SO<sub>4</sub><sup>2-</sup> concentration. This behavior is governed by the integrity of the corrosion product film, where aggressive environments form porous, unprotective layers with low charge transfer resistance. Slow strain rate tensile (SSRT) tests confirmed that the steel's susceptibility to SCC is strongly promoted by acidity. Critically, the dominant SCC mechanism was environment-dependent, transitioning from Hydrogen Embrittlement (HE) to intergranular cracking in the most acidic environment, and a mixed AD-HE mechanism causing transgranular cracking in high-chloride conditions. These findings provide a direct mechanistic link between soil chemistry and failure mode, offering a crucial scientific basis for developing environment-specific integrity management strategies for pipelines in these challenging terrains.

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Publication Details

Journal
Materials
Published
2025-12-06
DOI
https://doi.org/10.3390/ma18245492
Primary Topic
Hydrogen embrittlement and corrosion behaviors in metals
Type
article
Field-Weighted Citation Impact
0.00

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article

Role of Environmental Chemistry in Governing the Corrosion and Stress Corrosion Cracking Mechanism of L415 Pipeline Steel in Acidic Soils

Kai Liu, Shiyao Zhu, Yan Liu, Minghao Liu et al.
Materials
Hydrogen embrittlement and corrosion behaviors in metals
article

Role of Environmental Chemistry in Governing the Corrosion and Stress Corrosion Cracking Mechanism of L415 Pipeline Steel in Acidic Soils

Kai Liu, Shiyao Zhu, Yan Liu, Minghao Liu, Ruiquan Liao, Y. Shangguan, Ke Mei
article en

Abstract

The operational integrity of L415 pipeline steel, a critical component of China's energy network, is severely threatened by the unique acidic red soil environments prevalent in Southern China. A significant knowledge gap exists regarding its specific failure mechanisms, particularly the interplay between Anodic Dissolution (AD) and Hydrogen Embrittlement (HE) in driving Stress Corrosion Cracking (SCC). This study systematically investigates the corrosion and SCC behavior of L415 steel in a simulated environment that replicates the typical soil chemistry of the Gannan region in Southern China. Results revealed that corrosion kinetics are highly dependent on environmental chemistry, with corrosion rates escalating nearly four-fold from 0.0505 mm/a to a severe 0.1949 mm/a, driven by the synergy of low pH and high SO<sub>4</sub><sup>2-</sup> concentration. This behavior is governed by the integrity of the corrosion product film, where aggressive environments form porous, unprotective layers with low charge transfer resistance. Slow strain rate tensile (SSRT) tests confirmed that the steel's susceptibility to SCC is strongly promoted by acidity. Critically, the dominant SCC mechanism was environment-dependent, transitioning from Hydrogen Embrittlement (HE) to intergranular cracking in the most acidic environment, and a mixed AD-HE mechanism causing transgranular cracking in high-chloride conditions. These findings provide a direct mechanistic link between soil chemistry and failure mode, offering a crucial scientific basis for developing environment-specific integrity management strategies for pipelines in these challenging terrains.

MaterialsVol. 18(24)
Yangtze University (CN)
National Natural Science Foundation of China
Openalex Percentile: Top 63%
Hydrogen embrittlement and corrosion behaviors in metals
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