Simulation and Experiment for Retractable Four-Point Flexible Gripper for Grape Picking End-Effector

To address the automation of table grape harvesting, a clamping and cutting integrated, four-point flexible end-effector is designed, based on the biological and mechanical characteristics of grapes. The clamping device is validated in regard to force closure requirements using a force spiral. On this basis, a finite element model of the grape pedicel–blade system is established, and dynamic simulations of pedicel cutting are conducted using ANSYS 2021/LS-DYNA. The simulation results indicate that when the pedicel diameter is 10 mm, the maximum shear stress is 1.515 MPa. A kinematic simulation of the clamping device is performed using ADAMS, producing a contact force curve between the end effector’s finger joints and the grape during the clamping process. The simulation results show that the peak contact force of 11 N is lower than the critical rupture force of the grape (24.79 N), satisfying the requirements for flexible, low-damage harvesting. Furthermore, to address the vulnerability of grapes, a contact-force control system is designed, employing a position–speed–torque three-loop control strategy. Pressure sensors integrated into the four clamping fingers provide real-time feedback to adjust the contact force, ensuring precise clamping control. Finally, a physical prototype of the end effector and controller is developed, and harvesting trials are conducted in a vineyard. The harvesting success rate reaches 96.7%, with an average harvesting time of 13.7 s per trial. The grape cluster damage and berry drop rates are 3.2% and 2.8%, respectively, meeting the expected design requirements.