Enhancing CO2 dissolution kinetics for geological sequestration using microdroplets

• Microdroplet dispersion accelerated CO 2 uptake, producing a 13-fold increase in 15 min. • Time to reach saturation dropped by more than 30-fold with microdroplet dispersion. • At 2.4 M NaCl, droplets raised CO 2 concentration to 0.80 vs. 0.13 mol/kg without droplets. • CTAB/CNC hinder mass transfer, but drop generation restores CO 2 uptake through enhanced interfacial area. • Above CMC, dense interfacial films limits benefits of droplet dispersion. Efficient dissolution of CO 2 into the reservoir fluid is a key bottleneck in geological sequestration, where conventional injection relies on slow molecular diffusion across a planar interface. Here, we present the first systematic study demonstrating the role of microdroplet dispersions in accelerating CO 2 dissolution under reservoir-relevant conditions (60 bar, 20–60 °C). By generating fine CO 2 droplets in water, we observed up to a 36-fold reduction in the time to saturation compared to conventional injection without droplets. Even in saline environments, where the salting-out effect suppresses solubility, droplet generation consistently offset much of this suppression. For example, at 2.4 M NaCl, dissolved CO 2 after 15 min reached 0.80 mol/kg under intense drop generation, compared to only 0.13 mol/kg without droplets. This is a significant outcome for geological carbon capture and storage, which predominantly occurs in saline formations. The effect of surface-active substances, including CTAB and its combination with cellulose nanocrystals (CNC), was also examined. In the absence of droplets, surfactant-rich interfacial layers and bulk viscosity penalties hindered dissolution, reducing dissolved CO 2 from 0.88 mol/kg (pure water) to just 0.15 mol/kg (CNC + CTAB) after 60 min. Using microdroplet dispersion, however, these barriers were overcome. Dissolved CO 2 increased to 1.46 mol/kg in the CNC + CTAB system; a 10-fold increase over its no-drop counterpart, demonstrating the decisive role of interfacial area in governing dissolution kinetics. However, at CTAB concentrations well above the CMC, the benefit of droplet generation was reduced, as dense interfacial layers imposed significant mass-transfer resistance, highlighting the importance of surfactant dosage. These findings demonstrate that microdroplet dispersions fundamentally shift the dissolution regime, enabling faster mass transfer and higher net CO 2 uptake across salinities and fluid chemistries.

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Publication Details

Journal
Journal of Industrial and Engineering Chemistry
Published
2025-12-01
DOI
https://doi.org/10.1016/j.jiec.2025.11.046
Primary Topic
CO2 Sequestration and Geologic Interactions
Type
article
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article

Enhancing CO2 dissolution kinetics for geological sequestration using microdroplets

Mahshid Firouzi, Pouria Amani, Ali Salehi
Journal of Industrial and Engineering Chemistry
CO2 Sequestration and Geologic Interactions
article

Enhancing CO2 dissolution kinetics for geological sequestration using microdroplets

Mahshid Firouzi, Pouria Amani, Ali Salehi
article en

Abstract

• Microdroplet dispersion accelerated CO 2 uptake, producing a 13-fold increase in 15 min. • Time to reach saturation dropped by more than 30-fold with microdroplet dispersion. • At 2.4 M NaCl, droplets raised CO 2 concentration to 0.80 vs. 0.13 mol/kg without droplets. • CTAB/CNC hinder mass transfer, but drop generation restores CO 2 uptake through enhanced interfacial area. • Above CMC, dense interfacial films limits benefits of droplet dispersion. Efficient dissolution of CO 2 into the reservoir fluid is a key bottleneck in geological sequestration, where conventional injection relies on slow molecular diffusion across a planar interface. Here, we present the first systematic study demonstrating the role of microdroplet dispersions in accelerating CO 2 dissolution under reservoir-relevant conditions (60 bar, 20–60 °C). By generating fine CO 2 droplets in water, we observed up to a 36-fold reduction in the time to saturation compared to conventional injection without droplets. Even in saline environments, where the salting-out effect suppresses solubility, droplet generation consistently offset much of this suppression. For example, at 2.4 M NaCl, dissolved CO 2 after 15 min reached 0.80 mol/kg under intense drop generation, compared to only 0.13 mol/kg without droplets. This is a significant outcome for geological carbon capture and storage, which predominantly occurs in saline formations. The effect of surface-active substances, including CTAB and its combination with cellulose nanocrystals (CNC), was also examined. In the absence of droplets, surfactant-rich interfacial layers and bulk viscosity penalties hindered dissolution, reducing dissolved CO 2 from 0.88 mol/kg (pure water) to just 0.15 mol/kg (CNC + CTAB) after 60 min. Using microdroplet dispersion, however, these barriers were overcome. Dissolved CO 2 increased to 1.46 mol/kg in the CNC + CTAB system; a 10-fold increase over its no-drop counterpart, demonstrating the decisive role of interfacial area in governing dissolution kinetics. However, at CTAB concentrations well above the CMC, the benefit of droplet generation was reduced, as dense interfacial layers imposed significant mass-transfer resistance, highlighting the importance of surfactant dosage. These findings demonstrate that microdroplet dispersions fundamentally shift the dissolution regime, enabling faster mass transfer and higher net CO 2 uptake across salinities and fluid chemistries.

Journal of Industrial and Engineering Chemistry
The University of Queensland (AU), University of Newcastle Australia (AU)
Openalex Percentile: Top 63%
CO2 Sequestration and Geologic Interactions
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