Research on metal surface defect detection method based on deep learning

To address the low detection accuracy of existing aluminum-profile surface defect algorithms, an improved YOLOv8s-based model named CDA-YOLOv8 is proposed. The CG Block replaces the original 3 × 3 downsampling convolution, and the Dilation-Wise Residual (DWR) module refines the Bottleneck structure in C2f, enhancing multi-scale feature extraction and small-object detection. To mitigate the loss of micro-defect features, an ASFP2 Detection Layer is constructed by integrating a Small-object Detection Layer with the SSFF module and embedding it into the YOLOv8s Neck. With these improvements, the CDA-YOLOv8 model significantly improves the detection accuracy of aluminum-profile surface defects such as scratches, stains, and paint bubbles. Experiments conducted on an aluminum-profile dataset containing 3,229 images and ten defect categories demonstrate notable performance gains, with [email protected] increasing from 83.7% to 88.1%, confirming the effectiveness of the proposed approach.

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Publication Details

Journal
Scientific Reports
Published
2025-12-05
DOI
https://doi.org/10.1038/s41598-025-31235-3
Primary Topic
Advanced Neural Network Applications
Type
article
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article

Research on metal surface defect detection method based on deep learning

Yawei Zhao, Xiang Yu, Y. Feng, Xinyue Guo et al.
Scientific Reports
Advanced Neural Network Applications
article

Research on metal surface defect detection method based on deep learning

Yawei Zhao, Xiang Yu, Y. Feng, Xinyue Guo, Xinyu Chen, Fu Wang, Geng Zhi Sun
article en

Abstract

To address the low detection accuracy of existing aluminum-profile surface defect algorithms, an improved YOLOv8s-based model named CDA-YOLOv8 is proposed. The CG Block replaces the original 3 × 3 downsampling convolution, and the Dilation-Wise Residual (DWR) module refines the Bottleneck structure in C2f, enhancing multi-scale feature extraction and small-object detection. To mitigate the loss of micro-defect features, an ASFP2 Detection Layer is constructed by integrating a Small-object Detection Layer with the SSFF module and embedding it into the YOLOv8s Neck. With these improvements, the CDA-YOLOv8 model significantly improves the detection accuracy of aluminum-profile surface defects such as scratches, stains, and paint bubbles. Experiments conducted on an aluminum-profile dataset containing 3,229 images and ten defect categories demonstrate notable performance gains, with [email protected] increasing from 83.7% to 88.1%, confirming the effectiveness of the proposed approach.

Scientific ReportsVol. 16(1)
Dalian Ocean University (CN), Ministry of Transport (CN), Hainan Tropical Ocean University (CN), Wuhan Institute of Technology (CN)
Openalex Percentile: Top 60%
Advanced Neural Network Applications
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Research on metal surface defect detection method based on deep learning — Yawei Zhao, Xiang Yu, et al. · Scientific Reports (2025) | TGRS Research Map | TGRS