Facile Synthesis of Cellulose Whisker from Cotton Linter as Filler for the Polymer Electrolyte Membrane (PEM) of Fuel Cells

Hybrid membranes are promising alternatives for various applications, combining a continuous polymer phase with a dispersed filler phase to achieve synergistic functional benefits. The ideal fillers should possess well-defined structures and unique properties for multi-functionality, as well as being sourced from renewable, biodegradable materials for sustainability purposes. This study explored the potential of using cellulose-based renewable materials as fillers for hybrid polymer electrolyte membranes (PEMs) in fuel cells. Cellulose whiskers (CWs), known for their high crystallinity and elastic modulus, were effectively synthesized via optimized sequential alkali treatment and acid hydrolysis. Subsequent functionalization with citric acid was performed to enhance their reinforcing properties and overall performance. Initial characterization using ATR-FTIR and XRD confirmed the CWs’ structural composition, high crystallinity, and the presence of reactive groups (sulfate and hydroxyl). The functionalization process introduced new carbonyl groups (C=O), which was verified by ATR-FTIR, while maintaining high hydrophilicity. Morphological analysis revealed that the crosslinked CWs created a denser and more compact microstructure within the membrane, leading to a significant enhancement in mechanical strength. The modifications to the cellulose whiskers not only improved structural integrity but also boosted the membrane’s ion exchange capacity (IEC) and proton conductivity compared to membranes with unmodified CWs. Initial experiments demonstrated CWs’ compatibility as a filler in a polysulfone (PSU) matrix, forming hybrid membranes suitable for fuel cell applications.