Optimization Algorithms Embedded in the Engine Control Unit for Energy Management and Hydrogen Fuel Economy in Fuel Cell Electric Vehicles

The controller of the energy management system must be capable of meeting the rapid and dynamic demands of fuel cell electric vehicles (FCEVs) without compromising its performance and durability. The performance of FCEVs can be enhanced through powertrain hybridization with battery and ultracapacitor systems. The overall dynamic optimization of the energy between the batteries/ultracapacitors and the Proton Exchange Membrane Fuel Cell (PEMFC) output can play an important role in hydrogen fuel economy and the durability of vehicle systems. The present study investigates the system’s efficiency and fuel consumption in European Drive Cycles when employing diverse energy management strategies. This investigation utilizes a novel switch real-time strategy (SWA_RTO), which is founded on an A-factor algorithm that alternates between the most effective Real Time Optimization (RTO) strategies. The objective of this paper is to underscore the significance of algorithmic optimization by presenting the optimal results obtained for the fuel economy of the SWA_RTO strategy. These results are compared with the basic RTO strategy and the static Feed-Forward (sFF) reference strategy. The load demand during driving cycles is primarily determined by the PEMFC system. Minor discrepancies in power balance are addressed by the hybrid battery and ultracapacitor system. Consequently, the lifespan of the subject will increase, and the state of charge (SOC) will no longer be a factor in monitoring.