Hydrogen Damage Behavior of X80 Pipeline Steel Under AC Interference

X80 pipeline steel is a key material in the field of oil and gas transportation. Its damage behavior in a hydrogen-filled environment directly affects pipeline safety. In this study, through hydrogen permeation experiments and slow strain rate tensile tests, the electrochemical responses and hydrogen-induced cracking behaviors of X80 base metal and welded joints under hydrogen filling conditions in both AC and DC were systematically compared. The results show that when the base material is filled with hydrogen at 20 mA/cm<sup>2</sup> AC, the hydrogen permeation flux is the largest, and the overall hydrogen permeation parameter of the welded joint is lower than that of the base material. High-frequency polarization promotes hydrogen permeation, but anodic corrosion products at high current densities can impede hydrogen entry. The slow strain rate tensile test further confirmed that the mechanical properties of the material declined more significantly under direct current hydrogen charging, and the sensitivity to stress corrosion cracking was higher. Under alternating hydrogen charging conditions, due to the alternating effects of hydrogen charging at the cathode and corrosion at the anode, a relatively low hydrogen embrittlement sensitivity is exhibited.

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Publication Details

Journal
Materials
Published
2025-12-05
DOI
https://doi.org/10.3390/ma18245487
Primary Topic
Hydrogen embrittlement and corrosion behaviors in metals
Type
article
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article

Hydrogen Damage Behavior of X80 Pipeline Steel Under AC Interference

Jun Zhao, Wenliang Sun, Wenjing Chen, Zhong He et al.
Materials
Hydrogen embrittlement and corrosion behaviors in metals
article

Hydrogen Damage Behavior of X80 Pipeline Steel Under AC Interference

Jun Zhao, Wenliang Sun, Wenjing Chen, Zhong He, Guoqing Gou, Tong Li, Tao Cao, Zhihui Li, Yuxiang Cai, Kaohsiung Jiang, Junjun Jin
article en

Abstract

X80 pipeline steel is a key material in the field of oil and gas transportation. Its damage behavior in a hydrogen-filled environment directly affects pipeline safety. In this study, through hydrogen permeation experiments and slow strain rate tensile tests, the electrochemical responses and hydrogen-induced cracking behaviors of X80 base metal and welded joints under hydrogen filling conditions in both AC and DC were systematically compared. The results show that when the base material is filled with hydrogen at 20 mA/cm<sup>2</sup> AC, the hydrogen permeation flux is the largest, and the overall hydrogen permeation parameter of the welded joint is lower than that of the base material. High-frequency polarization promotes hydrogen permeation, but anodic corrosion products at high current densities can impede hydrogen entry. The slow strain rate tensile test further confirmed that the mechanical properties of the material declined more significantly under direct current hydrogen charging, and the sensitivity to stress corrosion cracking was higher. Under alternating hydrogen charging conditions, due to the alternating effects of hydrogen charging at the cathode and corrosion at the anode, a relatively low hydrogen embrittlement sensitivity is exhibited.

MaterialsVol. 18(24)
Xihua University (CN), Dongfang Electric Corporation (China) (CN), Sichuan Provincial Architectural Design and Research Institute (China) (CN), Southwest Jiaotong University (CN), United Microelectronics (United States) (US)
Openalex Percentile: Top 63%
Hydrogen embrittlement and corrosion behaviors in metals
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