Sustainable Structural Hot‐Melt Adhesives Enabled by Functionalized Crystalline Lamellae

Conventional hot-melt adhesives (HMAs) suffer from low shear strength and poor recyclability, limiting their structural applications. Here, a sustainable HMA system is developed from renewable building blocks that combines strong adhesion with closed-loop chemical recyclability. Incorporating polar functional groups into crystalline lamellae enables efficient stress transfer through rigid domains, achieving a balance between cohesive and adhesive forces. The resulting sulfur-based polymers exhibit shear strengths above 14.7 MPa on wood and 15.1 MPa on stainless steel, along with excellent oxygen and water vapor barrier properties suitable for microelectronic encapsulation. Moreover, these materials can be fully depolymerized from a mixed materials system under mild hydrogenation to regenerate the original monomers. This work establishes a design strategy for structural HMAs that unifies high performance, sustainability, and recyclability.

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Publication Details

Journal
Advanced Materials
Published
2025-12-05
DOI
https://doi.org/10.1002/adma.202518259
Primary Topic
Polymer composites and self-healing
Type
article
Field-Weighted Citation Impact
0.00

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article

Sustainable Structural Hot‐Melt Adhesives Enabled by Functionalized Crystalline Lamellae

Ainara Sangroniz, T. P. Frederick, Emma M. Rettner, Zhitao Hu et al.
Advanced Materials
Polymer composites and self-healing
article

Sustainable Structural Hot‐Melt Adhesives Enabled by Functionalized Crystalline Lamellae

Ainara Sangroniz, T. P. Frederick, Emma M. Rettner, Zhitao Hu, Garret M. Miyake, M. Alam, Yucheng Zhao, Anna M. Wolff
article en

Abstract

Conventional hot-melt adhesives (HMAs) suffer from low shear strength and poor recyclability, limiting their structural applications. Here, a sustainable HMA system is developed from renewable building blocks that combines strong adhesion with closed-loop chemical recyclability. Incorporating polar functional groups into crystalline lamellae enables efficient stress transfer through rigid domains, achieving a balance between cohesive and adhesive forces. The resulting sulfur-based polymers exhibit shear strengths above 14.7 MPa on wood and 15.1 MPa on stainless steel, along with excellent oxygen and water vapor barrier properties suitable for microelectronic encapsulation. Moreover, these materials can be fully depolymerized from a mixed materials system under mild hydrogenation to regenerate the original monomers. This work establishes a design strategy for structural HMAs that unifies high performance, sustainability, and recyclability.

Advanced MaterialsVol. 38(8)
University of the Basque Country (ES), Polymat (ES), Colorado State University (US)
U.S. Department of Energy, Colorado State University, National Institutes of Health, Office of Science, National Institute of General Medical Sciences
Openalex Percentile: Top 65%
Polymer composites and self-healing
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Sustainable Structural Hot‐Melt Adhesives Enabled by Functionalized Crystalline Lamellae — Ainara Sangroniz, T. P. Frederick, et al. · Advanced Materials (2025) | TGRS Research Map | TGRS