Boosting Furaldehyde Hydrogenation to Furfuryl Alcohol: Role of Ni in Cu5Nix/SiO2 Bimetallic Catalysts

Furfural (FAL), an important biomass-derived platform molecule, plays a vital role in bridging biorefineries and the production of high-value chemicals through its selective hydrogenation to furfuryl alcohol (FOL). In this work, a series of Cu-based bimetallic catalysts (Cu5Nix/SiO2) were prepared by a simple impregnation method and exhibited outstanding catalytic performance for the hydrogenation of furfural under the mild conditions. When the loading of Ni was 2 wt%, the optimal catalytic activity was obtained at 150 °C and 1 MPa H2, achieving a furfural conversion of 97.3%. This catalyst also showed excellent stability, maintaining high activity and selectivity toward FOL after five consecutive reaction cycles. Structural characterizations using X-ray diffraction (XRD), Hydrogen temperature-programmed reduction (H2-TPR), Fourier transform infrared spectroscopy (FT-IR), and X-ray photoelectron spectroscopy (XPS) revealed strong electronic interactions between Cu and Ni species. The introduction of Ni promoted the reduction of Ni2+ and improved the dispersion of Cu, which in turn increased the number of accessible active sites and facilitated the hydrogenation process. This synergistic effect between Cu and Ni provides an efficient and low-cost strategy for the selective hydrogenation of biomass-derived furfural to high-valued chemicals.