Multi-indicator feature extraction and temperature prediction model for spontaneous coal combustion and oxidation

Spontaneous combustion of coal poses a serious threat to mine safety, making accurate temperature prediction essential for early warning and risk prevention. This study develops a robust, data-driven prediction model capable of capturing the nonlinear coupling between coal oxidation gases and temperature evolution. Programmed heating experiments were conducted on coal samples from the Linsheng Mine to analyze the stage-wise evolution of oxidation, pyrolysis, and gas emission characteristics, identifying the critical (60-80 °C) and dry cracking (120-140 °C) temperature ranges. Twelve gas-related indicators-including six single gases (O₂, CO, CH₄, CO₂, C₂H₄, and C₂H₆) and six ratio-based variables (CO/ΔO<sub>2</sub>, CO/CO<sub>2</sub>, CO/CH<sub>4</sub>, C<sub>2</sub>H<sub>6</sub>/CH<sub>4</sub>, C<sub>2</sub>H<sub>4</sub>/CH<sub>4</sub>, and C<sub>2</sub>H<sub>4</sub>/C<sub>2</sub>H<sub>6</sub>)-were selected as input features. A statistical analysis of their mean, variance, and distribution characteristics was performed to evaluate data variability, followed by a multicollinearity test using the Variance Inflation Factor (VIF) to confirm model stability. To enhance predictive performance, an Improved Tornado Optimizer with Coriolis force (ITOC), incorporating cubic chaotic mapping and a quantum entanglement mechanism, was integrated with a Kernel Extreme Learning Machine (KELM) to construct the ITOC-KELM model. Comparative experiments demonstrate that ITOC-KELM achieves superior prediction accuracy (R<sup>2</sup> = 0.9465, MAPE = 21.26%, MAE = 13.97 °C, RMSE = 22.05 °C) and stability compared with seven benchmark models. SHAP (Shapley Additive exPlanations) analysis further interprets the model behavior, revealing that CO, CO₂, and C₂H₄ exert the most positive influence on temperature prediction, while O<sub>2</sub> and CH<sub>4</sub> show negative or weak contributions consistent with their physical roles in coal oxidation. Validation using independent datasets from the Dongtan and Yuwu coal mines confirms the model's strong generalization capability and engineering applicability. This work provides an effective framework for intelligent early detection and risk assessment of coal spontaneous combustion. The main challenges lie in acquiring high-quality multi-gas datasets and achieving reliable real-time deployment under complex underground environments. Future work will focus on integrating the proposed model with IoT-based monitoring systems and extending its applicability across diverse geological and mining conditions.

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Publication Details

Journal
Scientific Reports
Published
2025-12-04
DOI
https://doi.org/10.1038/s41598-025-30395-6
Primary Topic
Coal Properties and Utilization
Type
article
Field-Weighted Citation Impact
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article

Multi-indicator feature extraction and temperature prediction model for spontaneous coal combustion and oxidation

Jinzhang Jia, Yanchang Li, X. Shao, Yu Liu et al.
Scientific Reports
Coal Properties and Utilization
article

Multi-indicator feature extraction and temperature prediction model for spontaneous coal combustion and oxidation

Jinzhang Jia, Yanchang Li, X. Shao, Yu Liu, Xiaojun Zhang, Wenhao Liu, Zhongxing Li
article en

Abstract

Spontaneous combustion of coal poses a serious threat to mine safety, making accurate temperature prediction essential for early warning and risk prevention. This study develops a robust, data-driven prediction model capable of capturing the nonlinear coupling between coal oxidation gases and temperature evolution. Programmed heating experiments were conducted on coal samples from the Linsheng Mine to analyze the stage-wise evolution of oxidation, pyrolysis, and gas emission characteristics, identifying the critical (60-80 °C) and dry cracking (120-140 °C) temperature ranges. Twelve gas-related indicators-including six single gases (O₂, CO, CH₄, CO₂, C₂H₄, and C₂H₆) and six ratio-based variables (CO/ΔO<sub>2</sub>, CO/CO<sub>2</sub>, CO/CH<sub>4</sub>, C<sub>2</sub>H<sub>6</sub>/CH<sub>4</sub>, C<sub>2</sub>H<sub>4</sub>/CH<sub>4</sub>, and C<sub>2</sub>H<sub>4</sub>/C<sub>2</sub>H<sub>6</sub>)-were selected as input features. A statistical analysis of their mean, variance, and distribution characteristics was performed to evaluate data variability, followed by a multicollinearity test using the Variance Inflation Factor (VIF) to confirm model stability. To enhance predictive performance, an Improved Tornado Optimizer with Coriolis force (ITOC), incorporating cubic chaotic mapping and a quantum entanglement mechanism, was integrated with a Kernel Extreme Learning Machine (KELM) to construct the ITOC-KELM model. Comparative experiments demonstrate that ITOC-KELM achieves superior prediction accuracy (R<sup>2</sup> = 0.9465, MAPE = 21.26%, MAE = 13.97 °C, RMSE = 22.05 °C) and stability compared with seven benchmark models. SHAP (Shapley Additive exPlanations) analysis further interprets the model behavior, revealing that CO, CO₂, and C₂H₄ exert the most positive influence on temperature prediction, while O<sub>2</sub> and CH<sub>4</sub> show negative or weak contributions consistent with their physical roles in coal oxidation. Validation using independent datasets from the Dongtan and Yuwu coal mines confirms the model's strong generalization capability and engineering applicability. This work provides an effective framework for intelligent early detection and risk assessment of coal spontaneous combustion. The main challenges lie in acquiring high-quality multi-gas datasets and achieving reliable real-time deployment under complex underground environments. Future work will focus on integrating the proposed model with IoT-based monitoring systems and extending its applicability across diverse geological and mining conditions.

Scientific ReportsVol. 16(1)
Liaoning Technical University (CN), China University of Mining and Technology (CN), Shandong Lianxing Energy Group (China) (CN), Guangxi Agricultural Machinery Research Institute (CN)
Openalex Percentile: Top 52%
Coal Properties and Utilization
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