Design and experimental study of a precision fluid hill-drop planter for maize

The study presents the design of a precision maize hill-drop dibbler based on fluid control and zero-speed seeding theory, developed to overcome challenges of poor planting precision, seed damage, limited terrain adaptability, and low water-use efficiency in maize cultivation across the hilly regions of Southwest China. To this end, a novel precision fluid hill-drop planter was designed, integrating fluid control with zero-speed seeding theory. The device employs a seed-liquid separation and terminal mixing design, where a crank-connecting rod-driven piston pump ensures precise fluid delivery. A direct comparative experimental framework was established, evaluating the proposed planter against a traditional spoon-wheel seeder under identical bench-test conditions. Performance was assessed through CFD-DEM coupled simulation and systematic experiments across multiple dimensions: seeding precision (qualified, multiple, and miss index), hill-forming characteristics, and fluid performance (water application per hill, seed bounce distance). The comparative results demonstrated that within an operating speed range of 1.2 ~ 1.6 m/s, the new planter achieved a qualified index exceeding 91%, a significant improvement of 12.5% over the conventional device. The seed bounce distance was controlled within 5.4 mm, representing a 63.2% reduction. Furthermore, the system exhibited excellent operational stability, with a coefficient of variation for water application per hill of less than 2% and a check valve leakage rate below 3%. Through collaborative parameter optimization, breakthrough indicators were achieved: a 94.8% seed-water coincidence rate and a hill spacing deviation of no more than 1.0%. This research validates the proposed planter's superior performance and reliability, providing an effective technical solution to enhance sowing uniformity and water-use efficiency in complex terrain.

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Publication Details

Journal
PLoS ONE
Published
2025-12-04
DOI
https://doi.org/10.1371/journal.pone.0337887
Primary Topic
Soil Mechanics and Vehicle Dynamics
Type
article
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article

Design and experimental study of a precision fluid hill-drop planter for maize

Zhengwei Zhang, Zhenyu Yang, Jinping Pi, Zhibin Sun et al.
PLoS ONE
Soil Mechanics and Vehicle Dynamics
article

Design and experimental study of a precision fluid hill-drop planter for maize

Zhengwei Zhang, Zhenyu Yang, Jinping Pi, Zhibin Sun, Xiong Chen, Tian Hu, Anping Ji, Lang Zhou, Guolong Zhu, Haoxuan Chen, Chenxi Yang
article en

Abstract

The study presents the design of a precision maize hill-drop dibbler based on fluid control and zero-speed seeding theory, developed to overcome challenges of poor planting precision, seed damage, limited terrain adaptability, and low water-use efficiency in maize cultivation across the hilly regions of Southwest China. To this end, a novel precision fluid hill-drop planter was designed, integrating fluid control with zero-speed seeding theory. The device employs a seed-liquid separation and terminal mixing design, where a crank-connecting rod-driven piston pump ensures precise fluid delivery. A direct comparative experimental framework was established, evaluating the proposed planter against a traditional spoon-wheel seeder under identical bench-test conditions. Performance was assessed through CFD-DEM coupled simulation and systematic experiments across multiple dimensions: seeding precision (qualified, multiple, and miss index), hill-forming characteristics, and fluid performance (water application per hill, seed bounce distance). The comparative results demonstrated that within an operating speed range of 1.2 ~ 1.6 m/s, the new planter achieved a qualified index exceeding 91%, a significant improvement of 12.5% over the conventional device. The seed bounce distance was controlled within 5.4 mm, representing a 63.2% reduction. Furthermore, the system exhibited excellent operational stability, with a coefficient of variation for water application per hill of less than 2% and a check valve leakage rate below 3%. Through collaborative parameter optimization, breakthrough indicators were achieved: a 94.8% seed-water coincidence rate and a hill spacing deviation of no more than 1.0%. This research validates the proposed planter's superior performance and reliability, providing an effective technical solution to enhance sowing uniformity and water-use efficiency in complex terrain.

PLoS ONEVol. 20(12)
Chongqing Academy of Science and Technology (CN), Chongqing Three Gorges University (CN)
Openalex Percentile: Top 61%
Soil Mechanics and Vehicle Dynamics
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