A Highly-Efficient Hybrid Simulation System for Flight Controller Design and Evaluation of Unmanned Aerial Vehicles

Unmanned aerial vehicles (UAVs) have demonstrated remarkable efficacy across diverse fields. Nevertheless, developing flight controllers tailored to a specific UAV design, particularly in environments with strong fluid-interactive dynamics, remains challenging. Conventional controller design experiences often fall short in such cases, rendering it infeasible to apply time-tested practices. Consequently, a simulation test bed becomes indispensable for controller design and evaluation prior to its actual implementation on the physical UAV. This platform should allow for meticulous adjustment of controllers and should be able to transfer to real-world systems without significant performance degradation. Existing simulators predominantly hinge on empirical models due to high efficiency, often overlooking the dynamic interplay between the UAV and the surrounding airflow. This makes it difficult to mimic more complex flight maneuvers, such as an abrupt midair halt inside narrow channels, in which the UAV may experience strong fluid-structure interactions. On the other hand, simulators considering the complex surrounding airflow are extremely slow and inadequate to support the design and evaluation of flight controllers. In this paper, we present a novel remedy for highly-efficient UAV flight simulations, which entails a hybrid modeling that deftly combines our novel far-field adaptive block-based fluid simulator with parametric empirical models situated near the boundary of the UAV, with the model parameters automatically calibrated. With this newly devised simulator, a broader spectrum of flight scenarios can be explored for controller design and assessment, encompassing those influenced by potent close-proximity effects, or situations where multiple UAVs operate in close quarters. The practical worth of our simulator has been authenticated through comparisons with actual UAV flight data. We further showcase its utility in designing flight controllers for fixed-wing, multi-rotor, and hybrid UAVs, and even exemplify its application when multiple UAVs are involved, underlining the unique value of our system for flight controllers.