Direct and scalable dual-laser writing of 3D graphene–MoS2 architectures for high-efficiency pH-universal hydrogen electrocatalysis

The rational design of bifunctional electrocatalysts capable of operating efficiently under both acidic and alkaline conditions remains a critical challenge for hydrogen evolution reaction (HER) technologies. Herein, we report a novel, rapid, and scalable dual-laser approach for the in-situ synthesis of MoS 2 nanostructures embedded within three-dimensional (3D) laser-induced graphene (LIG) frameworks for efficient HER electrocatalysis. Leveraging the complementary and synergistic capabilities of CO 2 (10.6 μm) and blue near-UV (450 nm) lasers, this method enables maskless, binder-free, and chemical-free fabrication of LIG/MoS 2 hybrid electrocatalysts under ambient conditions. The CO 2 laser induces rapid graphitization of polyimide sheets into a highly 3D porous and conductive graphene-like structure. The UV laser facilitates localized and gentle energy-efficient crystallization of MoS 2 catalyst from Mo/S precursors, yielding a uniform, well-integrated, and cross-linked 3D nanoarray architecture. Structural, morphological, and electrochemical characterizations confirmed the synergistic effect of the dual-laser process. The optimal hybrid catalysts LIG UV –MoS 2UV and LIG CO2 –MoS 2UV , exhibited outstanding HER electrocatalytic activity, achieving low overpotentials of 242 and 233 mV in 1 M KOH and 0.5 M H 2 SO 4 , respectively, at 10 mA cm −2 , along with excellent durability and reaction kinetics. This study introduces a novel, sustainable and industry-compatible platform for designing advanced multifunctional HER catalysts, advancing clean energy applications. • Dual-laser technology enables binder-free in-situ growth of MoS 2 on 3D porous graphene. • CO 2 -Laser forms 3D-porous LIG; UV-Laser induces uniform MoS 2 crystallization for HER. • Low HER overpotentials in dual media: 233 mV (acidic) and 242 mV (alkaline) at 10 mA cm −2 . • Scalable, green, and chemical-free route for sustainable H 2 electrocatalysis.

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Publication Details

Journal
Carbon
Published
2025-12-04
DOI
https://doi.org/10.1016/j.carbon.2025.121139
Primary Topic
Electrocatalysts for Energy Conversion
Type
article
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article

Direct and scalable dual-laser writing of 3D graphene–MoS2 architectures for high-efficiency pH-universal hydrogen electrocatalysis

Aziz Amine, Achraf Berni, Fouad Ghamouss, Abdelghani Ghanam et al.
Carbon
Electrocatalysts for Energy Conversion
article

Direct and scalable dual-laser writing of 3D graphene–MoS2 architectures for high-efficiency pH-universal hydrogen electrocatalysis

Aziz Amine, Achraf Berni, Fouad Ghamouss, Abdelghani Ghanam, Juan José García‐Guzmán, José María Palacios‐Santander
article en

Abstract

The rational design of bifunctional electrocatalysts capable of operating efficiently under both acidic and alkaline conditions remains a critical challenge for hydrogen evolution reaction (HER) technologies. Herein, we report a novel, rapid, and scalable dual-laser approach for the in-situ synthesis of MoS 2 nanostructures embedded within three-dimensional (3D) laser-induced graphene (LIG) frameworks for efficient HER electrocatalysis. Leveraging the complementary and synergistic capabilities of CO 2 (10.6 μm) and blue near-UV (450 nm) lasers, this method enables maskless, binder-free, and chemical-free fabrication of LIG/MoS 2 hybrid electrocatalysts under ambient conditions. The CO 2 laser induces rapid graphitization of polyimide sheets into a highly 3D porous and conductive graphene-like structure. The UV laser facilitates localized and gentle energy-efficient crystallization of MoS 2 catalyst from Mo/S precursors, yielding a uniform, well-integrated, and cross-linked 3D nanoarray architecture. Structural, morphological, and electrochemical characterizations confirmed the synergistic effect of the dual-laser process. The optimal hybrid catalysts LIG UV –MoS 2UV and LIG CO2 –MoS 2UV , exhibited outstanding HER electrocatalytic activity, achieving low overpotentials of 242 and 233 mV in 1 M KOH and 0.5 M H 2 SO 4 , respectively, at 10 mA cm −2 , along with excellent durability and reaction kinetics. This study introduces a novel, sustainable and industry-compatible platform for designing advanced multifunctional HER catalysts, advancing clean energy applications. • Dual-laser technology enables binder-free in-situ growth of MoS 2 on 3D porous graphene. • CO 2 -Laser forms 3D-porous LIG; UV-Laser induces uniform MoS 2 crystallization for HER. • Low HER overpotentials in dual media: 233 mV (acidic) and 242 mV (alkaline) at 10 mA cm −2 . • Scalable, green, and chemical-free route for sustainable H 2 electrocatalysis.

CarbonVol. 248
Openalex Percentile: Top 72%
Electrocatalysts for Energy Conversion
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