Application of Machine Learning Method for Hardness Prediction of Metal Materials Fabricated by 3D Selective Laser Melting

In this article, models for prediction of surface hardness for SLM specimens are presented. In experiments, EOS Maraging Steel MS1 was processed using EOS M 290 3D printer via selective laser melting (SLM). To predict hardness of SLM specimens, several machine learning methods were applied, including genetic programming, neural network, multiple regression, k-nearest neighbors, support vector machine, logistic regression, and random forest. In the research, fractal geometry was used to characterize the complexity of SLM-shaped microstructures. It was found that fractal geometry combined with machine learning techniques together greatly improved our comprehension of the intricacies of surface analysis and provided highly efficient predictions. All the applied algorithms exhibited predictability above 90%, with the best average result of 98.7% for genetic programming.

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Publication Details

Journal
Applied Sciences
Published
2025-12-04
DOI
https://doi.org/10.3390/app152312832
Primary Topic
Additive Manufacturing Materials and Processes
Type
article
Field-Weighted Citation Impact
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article

Application of Machine Learning Method for Hardness Prediction of Metal Materials Fabricated by 3D Selective Laser Melting

Mirosław Rucki, Roman Šturm, Zbigniew Siemiątkowski, Matej Babič
Applied Sciences
Additive Manufacturing Materials and Processes
article

Application of Machine Learning Method for Hardness Prediction of Metal Materials Fabricated by 3D Selective Laser Melting

Mirosław Rucki, Roman Šturm, Zbigniew Siemiątkowski, Matej Babič
article en

Abstract

In this article, models for prediction of surface hardness for SLM specimens are presented. In experiments, EOS Maraging Steel MS1 was processed using EOS M 290 3D printer via selective laser melting (SLM). To predict hardness of SLM specimens, several machine learning methods were applied, including genetic programming, neural network, multiple regression, k-nearest neighbors, support vector machine, logistic regression, and random forest. In the research, fractal geometry was used to characterize the complexity of SLM-shaped microstructures. It was found that fractal geometry combined with machine learning techniques together greatly improved our comprehension of the intricacies of surface analysis and provided highly efficient predictions. All the applied algorithms exhibited predictability above 90%, with the best average result of 98.7% for genetic programming.

Applied SciencesVol. 15(23)
University of Ljubljana (SI), Vilnius Gediminas Technical University (LT), Kazimierz Pułaski University of Technology and Humanities in Radom (PL), Higher Education Centre Novo Mesto (SI), School of Business and Management Novo Mesto (SI)
Openalex Percentile: Top 60%
Additive Manufacturing Materials and Processes
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Application of Machine Learning Method for Hardness Prediction of Metal Materials Fabricated by 3D Selective Laser Melting — Mirosław Rucki, Roman Šturm, et al. · Applied Sciences (2025) | TGRS Research Map | TGRS