Development of a Compact Data Acquisition System for Immersive Ultrasonic Inspection of Small-Diameter Pipelines

This study presents the design and implementation of a compact data acquisition system for immersive ultrasonic inspection of small-diameter pipelines, targeting applications where conventional systems are impractical due to size constraints. The system integrates the Eclipse Z7 platform with a customized pulser-receiver module and a rotary pipeline inspection gauge (PIG) equipped with a 5 MHz immersion-type ultrasonic transducer. The PIG module is designed to scan pipelines with an 8.18 mm wall thickness and a 200 mm inner diameter. Before deployment, real-time system calibration is performed via a connected computer interface to ensure optimal performance. Once inside the pipeline, the PIG operates autonomously, with ultrasonic data being acquired and stored locally on a Raspberry Pi. Post-inspection, the recorded data is extracted and analyzed on the computer to assess pipeline integrity. The proposed system offers a compact alternative to commercial solutions, particularly in scenarios involving limited access and small-diameter pipelines.