Numerical investigation on melting and solidification in a novel bionic honeycomb-fin triple-tube latent heat storage unit with nanoparticle-enhanced PCM

• Bionic honeycomb-fin design significantly enhances heat transfer and storage performance. • Staggered fin layouts optimize heat-flow pathways and reduce lag regions. • Al 2 O 3 nanoparticle incorporation improves thermal conductivity and accelerates phase change. • Bionic fins combined with NEPCM create a compact LHS unit with boosted heat transfer and efficiency. Latent heat storage (LHS) is crucial for renewable energy utilization and thermal management; however, its performance is often limited by the low thermal conductivity of phase change materials (PCMs). This study numerically investigates the melting and solidification behavior of a bionic honeycomb-fin triple-tube LHS unit using computational fluid dynamics (CFD) in ANSYS Fluent based on the enthalpy-porosity method. Three fin configurations (straight fins, Y-shaped fins, and bionic honeycomb fins) were compared to assess their thermodynamic performance. To further enhance thermal conduction, Al 2 O 3 nanoparticles with volume fractions of 1.0 %, 3.0 %, and 5.0 % were incorporated into paraffin to form nano-enhanced PCMs (NEPCMs). Results show that the optimal bionic honeycomb-fin structure with a staggered internal-external layout (Case f) reduces the melting and solidification times by 45.0 % and 59.3 %, respectively, compared with the conventional straight-fin configuration (Case a). The average heat flux increases from 493.75 to 562.21 W/m 2 during melting and from 318.06 to 491.28 W/m 2 during solidification. Furthermore, the staggered layout (Case f) achieves an additional 3 % and 10 % reduction in melting and solidification times compared with the unidirectional honeycomb-fin arrangement (Case e). Incorporating nanoparticles at a 1.0 % volume fraction (Case f-1) further reduces melting and solidification durations by 15.9 % and 17.7 %, respectively, and enhances the average heat flux by 22.0 % and 20.3 % relative to the fin-only case (Case f). Overall, the combination of bionic fin structures with NEPCMs provides a promising approach for developing compact, high-efficiency latent heat storage systems with improved heat transfer performance and faster thermal response.

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Publication Details

Journal
Thermal Science and Engineering Progress
Published
2025-12-04
DOI
https://doi.org/10.1016/j.tsep.2025.104403
Citations
1
Primary Topic
Phase Change Materials Research
Type
article
Field-Weighted Citation Impact
0.71
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Numerical investigation on melting and solidification in a novel bionic honeycomb-fin triple-tube latent heat storage unit with nanoparticle-enhanced PCM

Weihua Li, Huayang Li, Yongxue Zhang, Jianyong Yin et al.
1 citations
Thermal Science and Engineering Progress
Phase Change Materials Research
0.71
article

Numerical investigation on melting and solidification in a novel bionic honeycomb-fin triple-tube latent heat storage unit with nanoparticle-enhanced PCM

Weihua Li, Huayang Li, Yongxue Zhang, Jianyong Yin, Rui Huang, Shijie Zhang, Yujie Yu
article en
1 citations

Abstract

• Bionic honeycomb-fin design significantly enhances heat transfer and storage performance. • Staggered fin layouts optimize heat-flow pathways and reduce lag regions. • Al 2 O 3 nanoparticle incorporation improves thermal conductivity and accelerates phase change. • Bionic fins combined with NEPCM create a compact LHS unit with boosted heat transfer and efficiency. Latent heat storage (LHS) is crucial for renewable energy utilization and thermal management; however, its performance is often limited by the low thermal conductivity of phase change materials (PCMs). This study numerically investigates the melting and solidification behavior of a bionic honeycomb-fin triple-tube LHS unit using computational fluid dynamics (CFD) in ANSYS Fluent based on the enthalpy-porosity method. Three fin configurations (straight fins, Y-shaped fins, and bionic honeycomb fins) were compared to assess their thermodynamic performance. To further enhance thermal conduction, Al 2 O 3 nanoparticles with volume fractions of 1.0 %, 3.0 %, and 5.0 % were incorporated into paraffin to form nano-enhanced PCMs (NEPCMs). Results show that the optimal bionic honeycomb-fin structure with a staggered internal-external layout (Case f) reduces the melting and solidification times by 45.0 % and 59.3 %, respectively, compared with the conventional straight-fin configuration (Case a). The average heat flux increases from 493.75 to 562.21 W/m 2 during melting and from 318.06 to 491.28 W/m 2 during solidification. Furthermore, the staggered layout (Case f) achieves an additional 3 % and 10 % reduction in melting and solidification times compared with the unidirectional honeycomb-fin arrangement (Case e). Incorporating nanoparticles at a 1.0 % volume fraction (Case f-1) further reduces melting and solidification durations by 15.9 % and 17.7 %, respectively, and enhances the average heat flux by 22.0 % and 20.3 % relative to the fin-only case (Case f). Overall, the combination of bionic fin structures with NEPCMs provides a promising approach for developing compact, high-efficiency latent heat storage systems with improved heat transfer performance and faster thermal response.

Thermal Science and Engineering ProgressVol. 69
Guizhou University (CN), China University of Petroleum, Beijing (CN), Guizhou Aerospace Power Science & Tech (China) (CN)
Openalex Percentile: Top 24%
Phase Change Materials Research
0.71
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