Numerical investigation on melting and solidification in a novel bionic honeycomb-fin triple-tube latent heat storage unit with nanoparticle-enhanced PCM
• Bionic honeycomb-fin design significantly enhances heat transfer and storage performance. • Staggered fin layouts optimize heat-flow pathways and reduce lag regions. • Al 2 O 3 nanoparticle incorporation improves thermal conductivity and accelerates phase change. • Bionic fins combined with NEPCM create a compact LHS unit with boosted heat transfer and efficiency. Latent heat storage (LHS) is crucial for renewable energy utilization and thermal management; however, its performance is often limited by the low thermal conductivity of phase change materials (PCMs). This study numerically investigates the melting and solidification behavior of a bionic honeycomb-fin triple-tube LHS unit using computational fluid dynamics (CFD) in ANSYS Fluent based on the enthalpy-porosity method. Three fin configurations (straight fins, Y-shaped fins, and bionic honeycomb fins) were compared to assess their thermodynamic performance. To further enhance thermal conduction, Al 2 O 3 nanoparticles with volume fractions of 1.0 %, 3.0 %, and 5.0 % were incorporated into paraffin to form nano-enhanced PCMs (NEPCMs). Results show that the optimal bionic honeycomb-fin structure with a staggered internal-external layout (Case f) reduces the melting and solidification times by 45.0 % and 59.3 %, respectively, compared with the conventional straight-fin configuration (Case a). The average heat flux increases from 493.75 to 562.21 W/m 2 during melting and from 318.06 to 491.28 W/m 2 during solidification. Furthermore, the staggered layout (Case f) achieves an additional 3 % and 10 % reduction in melting and solidification times compared with the unidirectional honeycomb-fin arrangement (Case e). Incorporating nanoparticles at a 1.0 % volume fraction (Case f-1) further reduces melting and solidification durations by 15.9 % and 17.7 %, respectively, and enhances the average heat flux by 22.0 % and 20.3 % relative to the fin-only case (Case f). Overall, the combination of bionic fin structures with NEPCMs provides a promising approach for developing compact, high-efficiency latent heat storage systems with improved heat transfer performance and faster thermal response.
Authors
- Weihua Li (ORCID: https://orcid.org/0000-0002-7493-1399)
- Huayang Li (ORCID: https://orcid.org/0000-0002-9562-7644)
- Yongxue Zhang (ORCID: https://orcid.org/0000-0002-3534-5194)
- Jianyong Yin (ORCID: https://orcid.org/0000-0002-3950-7664)
- Rui Huang (ORCID: https://orcid.org/0000-0001-6424-3659)
- Shijie Zhang (ORCID: https://orcid.org/0000-0002-9269-5406)
- Yujie Yu (ORCID: https://orcid.org/0000-0003-0122-0139)
Institutions
- Guizhou University (CN)
- China University of Petroleum, Beijing (CN)
- Guizhou Aerospace Power Science & Tech (China) (CN)
Publication Details
- Journal
- Thermal Science and Engineering Progress
- Published
- 2025-12-04
- DOI
- https://doi.org/10.1016/j.tsep.2025.104403
- Citations
- 1
- Primary Topic
- Phase Change Materials Research
- Type
- article
- Field-Weighted Citation Impact
- 0.71