Block–Neighborhood-Based Multi-Objective Evolutionary Algorithm for Distributed Resource-Constrained Hybrid Flow Shop with Machine Breakdown

Production scheduling that involves distributed factories, machine maintenance, and resource constraints plays a crucial role in manufacturing. However, these realistic constraints have rarely been considered simultaneously in the hybrid flow shop (HFS). To address this issue, a distributed resource-constrained hybrid flow shop scheduling problem with machine breakdowns (DRCHFSP-MB) is studied. There are two optimization objectives, i.e., makespan and total energy consumption (TEC). To solve the strongly NP-hard problem, a mathematical model is established and a block–neighborhood-based multi-objective evolutionary algorithm (BNMOEA) is developed. In the proposed algorithm, an efficient hybrid initialization method is adopted to obtain high-quality individuals to participate in the evolutionary process of the population. Next, to enhance the search capability of the BNMOEA, three well-designed crossover operators are used in the global search. Then, the convergence of the proposed algorithm is improved by utilizing eight critical factory-based local search operators combined with block–neighborhood. Finally, the BNMOEA is compared with several of the most advanced multi-objective algorithms; the results indicate that the BNMOEA has an outstanding performance in solving DRCHFSP-MB.