Probabilistic Cumulative Damage Analysis of Aluminum Light Pole Handholes

Aluminum light poles are essential components of modern infrastructure, providing illumination for highways, urban areas, and pedestrian pathways. Despite their importance, structural vulnerabilities in handholes—necessary for electrical access—can reduce fatigue life due to the structure’s response to wind. This study addresses a critical gap in translating laboratory-derived S–N data into field-applicable methods for assessing cumulative damage in these structures. A probabilistic cumulative damage analysis framework was developed to quantify the structural degradation of handholes due to variable wind velocities. Using a series of controlled cyclic fatigue tests and Miner’s Rule, the study establishes a methodology to convert stress ranges into equivalent wind velocities and correlate laboratory cycle counts with real-world loading conditions. The findings reveal a logarithmic progression of damage accumulation and highlight the utility of integrating standardized factors from ASCE-7 for scalable and geographically adaptable assessments. A proof-of-concept application demonstrates the model’s potential to predict failure risks during extreme wind events, such as hurricanes and tornadoes. This research provides a practical and predictive tool for engineers and contractors to evaluate the structural integrity of aluminum light poles, enabling proactive maintenance and reducing unplanned failures.