Design and Experimentation of a Roller-Type Precision Seed Metering Device for Rapeseed with Bezier Curve-Based Profiled Holes

To address the industry pain points of high seed breakage rate and uncontrollable miss-filling rate, multiple-filling rate in traditional rapeseed roller-type precision centralized seed metering devices—while breaking the adaptation limitation of existing empirical hole designs for different small-particle-size crops—this study innovatively proposes a hole optimization scheme based on the Bezier curve and develops a roller-type precision centralized seed metering device suitable for rapeseed and small-particle-size crops. First, combined with the physical properties of rapeseed seeds (particle size 1.5~2.5 mm, high sphericity, strong fluidity) and agronomic requirements for precision seeding, a multi-mechanical coupling model for seed filling and dropping (synergistic effect of gravity–centrifugal force–air blowing force) was established. The regulatory mechanism of hole geometric parameters (wrap angle, width, height) on seeding performance was clarified, and the enhancement mechanism of the Bezier curve’s curvature continuity on seed movement stability was revealed from the theoretical level. On this basis, a three-factor quadratic orthogonal combination experiment of hole wrap angle, width, and height was conducted using EDEM discrete element software. The optimal hole parameter combination was obtained through multi-objective optimization (minimizing miss-filling rate, multiple-filling rate and maximizing seed-filling qualification rate): wrap angle 2.271° (error ± 0.2°), width 3.407 mm (error ± 0.1 mm), and height 2.254 mm (error ± 0.02 mm). Simulation results showed that under this parameter combination, the seed-filling qualification rate reached 99.122%, with the miss-filling rate and multiple-filling rate as low as 0.448% and 0.416%, respectively. Further bench test verification indicated that when the roller speed was in the range of 10~30 r/min, the seed breakage rate was consistently below 0.5%, and the seed-filling qualification rate remained above 94%. Among them, the comprehensive seeding performance was optimal at a speed of 15 r/min, with a miss-seeding rate of 0.65%, a multiple-seeding rate of 2.06%, and a breakage rate of 0.12%, fully meeting the agronomic requirements for rapeseed precision seeding, providing a theoretical basis and engineering reference for the digital and universal design of key components of precision seeders for small-particle-size crops.