Development and Characterization of Laminated Composites from Açaí Residues and Castor Oil-Based Polyurethane Matrix

This work presents the development and characterization of laminated composite panels produced from açaí residues and fibers, incorporated into a castor oil-based vegetable polyurethane matrix. The study aimed to evaluate the potential of these Amazonian agro-industrial residues as lignocellulosic reinforcement in sustainable materials. The manufacturing process was carried out by manual lamination and cold pressing, following the recommendations of ABNT NBR 14810-2:2018. The physical (moisture, density, and swelling) and mechanical (perpendicular tensile and static flexural) properties of the resulting panels were analyzed. The results revealed an average moisture content of 6.23% and a 24 h swelling of 2.76%, which are values within and well below the regulatory limits, respectively. The perpendicular tensile strength (0.49 N/mm²) exceeded the minimum required value, indicating good interfacial adhesion and internal cohesion. However, the flexural strength and modulus of elasticity (2.4 N/mm² and 1323 N/mm²) were below the standards due to the absence of oriented fibers and density heterogeneity. It is concluded that the composite has high potential for indoor applications with low structural stress, standing out for its lightness, dimensional stability and environmental viability in the use of açaí residues.