The Effect of Preliminary Mixing Methods on the Properties of PA6 Composites with Molybdenum Disulphide

This study is motivated by the severe tribological regime of PA6 composites in VR platforms operating under dry or boundary lubrication, where alternating shear during foot rotation, localised contact pressures, and third-body abrasion concurrently challenge wear resistance and retention of strength. This paper presents the results of research into the properties of composites based on polyamide PA6 and molybdenum disulphide, obtained by combining the components through high-intensity mechanochemical activation in a planetary mill and classical mixing in a turbulence mixer. We demonstrate that varying the energy of the premixing stage (mechanochemical activation versus low-energy premixing) serves as an effective means of interfacial engineering in PA6/MoS2 composites, enabling simultaneous enhancement of mechanical and tribological properties at low filler contents. Analysis of experimental composite samples using Fourier-transform infrared spectroscopy (FTIR) indicates the interaction between MoS2 and oxygen-containing groups of polyamide while maintaining its overall chemical composition. According to the TG-DSC curves, modification of polyamide leads to an increase in the melting temperature by 2 °C, while mechanical activation ensures stronger interaction between the matrix and the filler. Compared to pure PA6, the tensile strength of composites increases by 10–20% for mechanoactivated materials and by 5–10% for materials obtained by conventional methods. The mechanical activation effect is observed even at minimal amounts (0.25 and 0.5%) of MoS2 in composites. The toughness of all composites, regardless of the mixing method, increases by 5–7% compared to pure polyamide. All composites show a 10–20% reduction in the coefficient of friction on steel. Simultaneously, the water absorption of composites becomes 5–20% higher than that of the original material, which indicates a change in structure and an increase in porosity. The obtained composite materials are planned to be used for manufacturing platforms for the movement of virtual reality (VR) operators.