Performance of nano-modified silica, alumina, and titania concrete coatings under combined cyclic environments, carbonation, and calcium chloride

In cold regions, transportation infrastructure (e.g., concrete pavements and bridges) undergo complex degradation due to the combined effects of freeze-thaw cycles (FT), wet-dry cycles (WD), and carbonation with chloride-based de-icers; however, the effectiveness of plain and nano-modified coatings as a mitigation or rehabilitation strategy under such combined conditions remains largely unexplored. This study examines methyl methacrylate (MMA) and silane coatings, modified with 0–5 % nano-alumina or nano-titania, and evaluates colloidal silica as an alternative coating for a rehabilitation strategy. Coatings were applied to concrete with 0.4 and 0.6 w/b ratios and exposed for 12 months to combined FT, WD, carbonation (10 %), and calcium chloride (13.6 % and 21.9 %) conditions to stimulate chemical and physical damage. In addition to initial fluid transport, performance was assessed through mass change, expansion, relative dynamic modulus ( REd ), mineralogy, microstructure, and corrosion tests. Uncoated, colloidal silica, and MMA-coated specimens failed within 4–5 months, while silane and its nanocomposites showed minimal expansion (0.01–0.03 %) and superior durability. MMA nanocomposites offered moderate improvement through barrier, pozzolanic, and nucleation effects but were limited by low chloride-binding capacity; silane nanocomposites outperformed them due to synergistic hydrophobic, pore-lining, and microstructural densification effects. • Colloidal silica reduced initial transport but was inadequate for combined exposure. • MMA/nanocomposites performed comparably or better than neat MMA. • Silane/nanocomposites yielded superior performance at a low dosage of nanoparticles. • Nano-alumina offered barrier/pozzolanic/chloride binding effects. • Nano-titania offered filler and nucleation effects.

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Publication Details

Journal
Case Studies in Construction Materials
Published
2025-12-01
DOI
https://doi.org/10.1016/j.cscm.2025.e05612
Primary Topic
Concrete and Cement Materials Research
Type
article
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article

Performance of nano-modified silica, alumina, and titania concrete coatings under combined cyclic environments, carbonation, and calcium chloride

Jay Carroll, M. T. Bassuoni, A. Ghazy, L.M. Ariyadasa
Case Studies in Construction Materials
Concrete and Cement Materials Research
article

Performance of nano-modified silica, alumina, and titania concrete coatings under combined cyclic environments, carbonation, and calcium chloride

Jay Carroll, M. T. Bassuoni, A. Ghazy, L.M. Ariyadasa
article en

Abstract

In cold regions, transportation infrastructure (e.g., concrete pavements and bridges) undergo complex degradation due to the combined effects of freeze-thaw cycles (FT), wet-dry cycles (WD), and carbonation with chloride-based de-icers; however, the effectiveness of plain and nano-modified coatings as a mitigation or rehabilitation strategy under such combined conditions remains largely unexplored. This study examines methyl methacrylate (MMA) and silane coatings, modified with 0–5 % nano-alumina or nano-titania, and evaluates colloidal silica as an alternative coating for a rehabilitation strategy. Coatings were applied to concrete with 0.4 and 0.6 w/b ratios and exposed for 12 months to combined FT, WD, carbonation (10 %), and calcium chloride (13.6 % and 21.9 %) conditions to stimulate chemical and physical damage. In addition to initial fluid transport, performance was assessed through mass change, expansion, relative dynamic modulus ( REd ), mineralogy, microstructure, and corrosion tests. Uncoated, colloidal silica, and MMA-coated specimens failed within 4–5 months, while silane and its nanocomposites showed minimal expansion (0.01–0.03 %) and superior durability. MMA nanocomposites offered moderate improvement through barrier, pozzolanic, and nucleation effects but were limited by low chloride-binding capacity; silane nanocomposites outperformed them due to synergistic hydrophobic, pore-lining, and microstructural densification effects. • Colloidal silica reduced initial transport but was inadequate for combined exposure. • MMA/nanocomposites performed comparably or better than neat MMA. • Silane/nanocomposites yielded superior performance at a low dosage of nanoparticles. • Nano-alumina offered barrier/pozzolanic/chloride binding effects. • Nano-titania offered filler and nucleation effects.

Case Studies in Construction MaterialsVol. 23
Openalex Percentile: Top 61%
Concrete and Cement Materials Research
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Performance of nano-modified silica, alumina, and titania concrete coatings under combined cyclic environments, carbonation, and calcium chloride — Jay Carroll, M. T. Bassuoni, et al. · Case Studies in Construction Materials (2025) | TGRS Research Map | TGRS