Climate-Resilient Retrofitting for Enhanced Indoor Comfort in Industrial Workplaces: A Post-Occupancy Evaluation of a Case Study

Industrial workplaces, especially in vulnerable, hot, and arid developing countries, face major challenges in maintaining indoor comfort conditions due to the escalating problem of global temperature rise. This study investigates passive scenarios of adaptive retrofitting for a case study carpet and rug industrial plant in Cairo, Egypt to achieve indoor comfort conditions and energy efficiency. The research method included a Post Occupancy Evaluation (POE) for the operational phase of individual work units through measurements and simulations to investigate indoor thermal, visual, and acoustic comfort conditions as well as air quality concerns. Thus, the study presents a set of recommendations for building unit(s) and collectively for the entire facility by applying integrated application of building envelope enhancements; optimized opening design, thermal wall insulation and high-albedo (reflective) exterior coatings for wall and roof surfaces. Comparing the modified case to the base case scenario shows significant improvements. Thermal comfort achieved a 16% to 33% reduction in discomfort hours during peak summer, primarily through a 33% increase in air flow velocity and better humidity control. Visual comfort indicated improvements in daylight harvesting, with Daylighting Autonomy increasing by 47% to 64% in core areas, improving light uniformity and reducing glare potential by decreasing peak illuminance by approximately 25%. Thus, the combined envelope and system modifications resulted in a 60 to 80% reduction in monthly Energy Use Intensity (EUI). The effectiveness of the mitigation measures using acoustic insulation was demonstrated in reducing sound pollution transferring outdoors, but the high indoor sound levels require further near-source mitigation or specialized acoustic treatment for complete success. Eventually, the research method helps create a mechanism for measuring and controlling indoor comfort conditions, provide an internal baseline or benchmark to which future development can be compared against, and pinpoint areas of improvement. This can act as a pilot project for green solutions to mitigate the problem of climate change in industrial workplaces and pave the way for further collaboration with the industrial sector.