Optimization of HOTAS Joystick Design Based on Virtual Simulation

To address the lack of effective ergonomic evaluation methods for HOTAS (Hands-On Throttle And Stick) control sticks in dynamic operation scenarios, this study proposes a virtual hand motion data acquisition system based on Unreal Engine 5, combined with Leap Motion tracking technology. This system captures and records hand movements and interaction processes in real time, providing key quantitative indicators such as movement trajectories, operation durations, and key positioning deviations. Through four-stage HOTAS task experiments, the efficiency and accuracy differences of various operation types are quantitatively analyzed to provide data-driven support for the ergonomic optimization of HOTAS control rods. The experimental results verify the effectiveness of the system for dynamic human factors evaluation, and it is expected to serve as a preliminary virtual evaluation tool for the ergonomic optimization of HOTAS.

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Publication Details

Journal
Applied Sciences
Published
2025-12-01
DOI
https://doi.org/10.3390/app152312733
Primary Topic
Ergonomics and Musculoskeletal Disorders
Type
article
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article

Optimization of HOTAS Joystick Design Based on Virtual Simulation

Jie Ren, Shanwen Li, Mei Wang, Y Z Fan
Applied Sciences
Ergonomics and Musculoskeletal Disorders
article

Optimization of HOTAS Joystick Design Based on Virtual Simulation

Jie Ren, Shanwen Li, Mei Wang, Y Z Fan
article en

Abstract

To address the lack of effective ergonomic evaluation methods for HOTAS (Hands-On Throttle And Stick) control sticks in dynamic operation scenarios, this study proposes a virtual hand motion data acquisition system based on Unreal Engine 5, combined with Leap Motion tracking technology. This system captures and records hand movements and interaction processes in real time, providing key quantitative indicators such as movement trajectories, operation durations, and key positioning deviations. Through four-stage HOTAS task experiments, the efficiency and accuracy differences of various operation types are quantitatively analyzed to provide data-driven support for the ergonomic optimization of HOTAS control rods. The experimental results verify the effectiveness of the system for dynamic human factors evaluation, and it is expected to serve as a preliminary virtual evaluation tool for the ergonomic optimization of HOTAS.

Applied SciencesVol. 15(23)
Sichuan University (CN), Craft Group (China) (CN)
Openalex Percentile: Top 57%
Ergonomics and Musculoskeletal Disorders
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