Optimizing the Bleaching Conditions for Mechanically Extracted and Solvent-Extracted Hempseed Oil

Hemp (Cannabis sativa) seed oil is recognized as a valuable oil due to its beneficial fatty acid profile, which includes a favorable balance of omega-6 and omega-3 fatty acids, making it highly desirable for edible and bioproduct applications. Crude hempseed oil contains high concentrations of chlorophyll, carotenoids, and other amphiphilic compounds that can negatively affect its appearance, stability, and downstream processing. Therefore, bleaching is a crucial step in removing these pigments after the degumming and neutralization processes. To optimize the bleaching process, a Box–Behnken response surface methodology was employed, focusing on three factors: time (15, 30, 45 min), temperature (100, 120, 140 °C), and bleaching earth concentration (2.5, 5, and 7.5% w/w). The key response variables were β-carotene, chlorophyll content, and antioxidant activity. For chlorophyll removal, bleaching earth concentration accounted for 83.82% and 81.84% of the variation in the solvent-extracted and mechanically extracted oils, respectively. For β-carotene, the bleaching earth concentration accounted for over 93% of the variation in both types of oil. The optimal bleaching earth concentrations were determined to be 4.87% and 5.36% for the solvent-extracted and mechanically extracted oils, respectively, to achieve the target chlorophyll level of ≤150 ppb. Mechanically extracted oil had lower antioxidant activity after bleaching compared to solvent-extracted oil. The addition of bleaching earth, up to 5%, removed polar antioxidants, further lowering the oil’s antioxidant capacity. These findings suggest that optimizing bleaching conditions can significantly affect both pigment removal and the antioxidant profile of the final product.