Service Life Prediction in Pipelines Using Machine Learning Techniques

Pipelines are vital for global fluid transportation, often exposed to harsh environmental conditions that make them prone to corrosion, a leading cause of pipeline failures. However, accurately predicting the time left till failure due to corrosion remains a challenging problem. Existing methods focus on detecting failures after they occur or rely on limited predictive capabilities, often overlooking the influence of environmental factors. This study addresses this gap by proposing a machine learning-based approach to predict the time left till pipeline failure, leveraging a large dataset from the Pipeline Hazardous Materials Safety Administration, enhanced with weather data (temperature and precipitation) from the National Centers for Environmental Information. Regression and classification models were developed, with the extremely randomized trees (extra trees) algorithm achieving an R-squared of 90.35% for regression and an f1 score of 85% for classification. The SHapley Additive exPlanations (SHAP) technique was applied to identify key predictors, revealing that weather conditions significantly affect the time left till failure. Key contributions include the integration of weather data to enhance predictive accuracy, a tailored data augmentation approach to improve model robustness, a comprehensive evaluation of machine learning models, and the use of SHAP for interpretability to better understand the drivers of pipeline failure timing.

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Publication Details

Journal
International Journal of Computational Intelligence Systems
Published
2025-12-01
DOI
https://doi.org/10.1007/s44196-025-01058-1
Primary Topic
Structural Integrity and Reliability Analysis
Type
article
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article

Service Life Prediction in Pipelines Using Machine Learning Techniques

George Saad, Samir Mustapha, Fouad Trad, Michael Tawk
International Journal of Computational Intelligence Systems
Structural Integrity and Reliability Analysis
article

Service Life Prediction in Pipelines Using Machine Learning Techniques

George Saad, Samir Mustapha, Fouad Trad, Michael Tawk
article en

Abstract

Pipelines are vital for global fluid transportation, often exposed to harsh environmental conditions that make them prone to corrosion, a leading cause of pipeline failures. However, accurately predicting the time left till failure due to corrosion remains a challenging problem. Existing methods focus on detecting failures after they occur or rely on limited predictive capabilities, often overlooking the influence of environmental factors. This study addresses this gap by proposing a machine learning-based approach to predict the time left till pipeline failure, leveraging a large dataset from the Pipeline Hazardous Materials Safety Administration, enhanced with weather data (temperature and precipitation) from the National Centers for Environmental Information. Regression and classification models were developed, with the extremely randomized trees (extra trees) algorithm achieving an R-squared of 90.35% for regression and an f1 score of 85% for classification. The SHapley Additive exPlanations (SHAP) technique was applied to identify key predictors, revealing that weather conditions significantly affect the time left till failure. Key contributions include the integration of weather data to enhance predictive accuracy, a tailored data augmentation approach to improve model robustness, a comprehensive evaluation of machine learning models, and the use of SHAP for interpretability to better understand the drivers of pipeline failure timing.

International Journal of Computational Intelligence SystemsVol. 18(1)
American University of Beirut (LB)
Openalex Percentile: Top 61%
Structural Integrity and Reliability Analysis
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Service Life Prediction in Pipelines Using Machine Learning Techniques — George Saad, Samir Mustapha, et al. · International Journal of Computational Intelligence Systems (2025) | TGRS Research Map | TGRS