A review of explainable AI methods and their application in manufacturing systems
In high-stakes manufacturing environments, the opacity of "black-box" Machine Learning (ML) models presents significant risks to safety, trust, and efficiency. While Explainable AI (XAI) offers a solution, its practical application landscape remains fragmented. This paper addresses this gap by providing a systematic review and novel synthesis of XAI adoption in manufacturing. Rather than merely summarizing known XAI techniques, we introduce a unique, application-centric categorization, analyzing 91 carefully selected articles across six key industrial domains: Predictive Maintenance, Additive Manufacturing, Process Optimization, Product Quality, Product Development, and Supply Chain Management. Our analysis reveals data-driven insights into publication trends and methodology choices, highlighting a definitive shift toward local, model-agnostic methods like SHAP. By structuring the review around manufacturing-specific challenges, we move beyond a general overview to provide a targeted analysis of the field’s current state. We conclude by identifying critical, domain-specific gaps and proposing actionable directions for future research to foster a more effective and trustworthy integration of advanced AI into the human workforce.
Authors
- Georgia Kougka (ORCID: https://orcid.org/0000-0002-0800-8360)
- Ilias Gialampoukidis (ORCID: https://orcid.org/0000-0002-5234-9795)
- Grigorios Tzionis (ORCID: https://orcid.org/0000-0002-0456-8280)
- Stefanos Vrochidis (ORCID: https://orcid.org/0000-0002-2505-9178)
- Ioannis Yiannis Kompatsiaris (ORCID: https://orcid.org/0000-0001-6447-9020)
- Maro Vlachopoulou (ORCID: https://orcid.org/0000-0002-8373-6392)
- Prodromos Mouratidis
Institutions
- University of Macedonia (GR)
- Information Technologies Institute (GR)
- Centre for Research and Technology Hellas (GR)
Publication Details
- Journal
- Discover Applied Sciences
- Published
- 2025-11-29
- DOI
- https://doi.org/10.1007/s42452-025-07908-z
- Primary Topic
- Explainable Artificial Intelligence (XAI)
- Type
- article
- Field-Weighted Citation Impact
- 0.00