A review of explainable AI methods and their application in manufacturing systems

In high-stakes manufacturing environments, the opacity of "black-box" Machine Learning (ML) models presents significant risks to safety, trust, and efficiency. While Explainable AI (XAI) offers a solution, its practical application landscape remains fragmented. This paper addresses this gap by providing a systematic review and novel synthesis of XAI adoption in manufacturing. Rather than merely summarizing known XAI techniques, we introduce a unique, application-centric categorization, analyzing 91 carefully selected articles across six key industrial domains: Predictive Maintenance, Additive Manufacturing, Process Optimization, Product Quality, Product Development, and Supply Chain Management. Our analysis reveals data-driven insights into publication trends and methodology choices, highlighting a definitive shift toward local, model-agnostic methods like SHAP. By structuring the review around manufacturing-specific challenges, we move beyond a general overview to provide a targeted analysis of the field’s current state. We conclude by identifying critical, domain-specific gaps and proposing actionable directions for future research to foster a more effective and trustworthy integration of advanced AI into the human workforce.

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Publication Details

Journal
Discover Applied Sciences
Published
2025-11-29
DOI
https://doi.org/10.1007/s42452-025-07908-z
Primary Topic
Explainable Artificial Intelligence (XAI)
Type
article
Field-Weighted Citation Impact
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article

A review of explainable AI methods and their application in manufacturing systems

Georgia Kougka, Ilias Gialampoukidis, Grigorios Tzionis, Stefanos Vrochidis et al.
Discover Applied Sciences
Explainable Artificial Intelligence (XAI)
article

A review of explainable AI methods and their application in manufacturing systems

Georgia Kougka, Ilias Gialampoukidis, Grigorios Tzionis, Stefanos Vrochidis, Ioannis Yiannis Kompatsiaris, Maro Vlachopoulou, Prodromos Mouratidis
article en

Abstract

In high-stakes manufacturing environments, the opacity of "black-box" Machine Learning (ML) models presents significant risks to safety, trust, and efficiency. While Explainable AI (XAI) offers a solution, its practical application landscape remains fragmented. This paper addresses this gap by providing a systematic review and novel synthesis of XAI adoption in manufacturing. Rather than merely summarizing known XAI techniques, we introduce a unique, application-centric categorization, analyzing 91 carefully selected articles across six key industrial domains: Predictive Maintenance, Additive Manufacturing, Process Optimization, Product Quality, Product Development, and Supply Chain Management. Our analysis reveals data-driven insights into publication trends and methodology choices, highlighting a definitive shift toward local, model-agnostic methods like SHAP. By structuring the review around manufacturing-specific challenges, we move beyond a general overview to provide a targeted analysis of the field’s current state. We conclude by identifying critical, domain-specific gaps and proposing actionable directions for future research to foster a more effective and trustworthy integration of advanced AI into the human workforce.

Discover Applied SciencesVol. 8(1)
University of Macedonia (GR), Information Technologies Institute (GR), Centre for Research and Technology Hellas (GR)
Openalex Percentile: Top 80%
Explainable Artificial Intelligence (XAI)
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