A Constant-Speed and Variable-Torque Control Strategy for M100 Methanol Range-Extended Electric Dump Trucks

The paper primarily focuses on the control strategy of an electric dump truck equipped with an M100 methanol range extender. In response to the significant adverse impact of the constant power control strategy on the lifespan of power batteries and the large rotational speed fluctuations of range extenders under the power-following control strategy, a constant-speed and variable-torque range extender control strategy based on the rule-based control strategy is proposed. This strategy enables power following within the range of 70 kW to 130 kW and fixed-point operation at 50 kW and 150 kW. Through co-simulation using AVL Cruise and MATLAB R2022b/Simulink, the results indicate that under the China Heavy-duty Commercial Vehicle Test Cycle-Dynamic (CHTC-D), with an average vehicle speed of 23.19 km/h, the constant-speed and variable-torque range extender control strategy achieves a higher methanol saving rate compared to both the constant power control strategy and the power-following control strategy, thereby demonstrating better fuel economy. The methanol consumption per 100 km for the dump truck using the constant power control strategy, the power-following control strategy, and the constant-speed and variable-torque control strategy are 62.89 L, 64.49 L, and 62.53 L, respectively. Compared with the same type of diesel range-extended electric dump truck, its fuel usage cost has a significant advantage.