Research on Selected Properties of Concrete Composite with the Addition of Post-Production Metallic Dust

A major issue in industrial production is the generation of post-production wastes that are not biodegradable. The article presents an innovative solution for the management of industrial waste, which includes, among others, metal dust generated during the grinding of castings. The results of research on a concrete composite modified with metallic dust, a by-product from cast iron product manufacturing, were presented. The study analyzed the effect of using metallic dust as a partial replacement for fine aggregate at levels of 10%, 20%, 30%, 40%, and 50% on selected concrete properties. Tests included concrete mix consistency, compressive strength after 28 days and 6 months, density after 28 days of curing, bending strength, abrasion resistance using the Boehme disk method, durability in a salt chamber, and air content in hardened concrete. The research results indicate the possibility of using waste metal dust in concrete composites as a substitute for sand as a fine aggregate. An innovative waste processing solution allows the creation of a product with better abrasion resistance and compressive strength parameters while also having a good impact on the environment.

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Publication Details

Journal
Materials
Published
2025-11-15
DOI
https://doi.org/10.3390/ma18225197
Primary Topic
Waste Management and Environmental Impact
Type
article
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article

Research on Selected Properties of Concrete Composite with the Addition of Post-Production Metallic Dust

Bogdan Langier, Izabela Major
Materials
Waste Management and Environmental Impact
article

Research on Selected Properties of Concrete Composite with the Addition of Post-Production Metallic Dust

Bogdan Langier, Izabela Major
article en

Abstract

A major issue in industrial production is the generation of post-production wastes that are not biodegradable. The article presents an innovative solution for the management of industrial waste, which includes, among others, metal dust generated during the grinding of castings. The results of research on a concrete composite modified with metallic dust, a by-product from cast iron product manufacturing, were presented. The study analyzed the effect of using metallic dust as a partial replacement for fine aggregate at levels of 10%, 20%, 30%, 40%, and 50% on selected concrete properties. Tests included concrete mix consistency, compressive strength after 28 days and 6 months, density after 28 days of curing, bending strength, abrasion resistance using the Boehme disk method, durability in a salt chamber, and air content in hardened concrete. The research results indicate the possibility of using waste metal dust in concrete composites as a substitute for sand as a fine aggregate. An innovative waste processing solution allows the creation of a product with better abrasion resistance and compressive strength parameters while also having a good impact on the environment.

MaterialsVol. 18(22)
Częstochowa University of Technology (PL)
Openalex Percentile: Top 61%
Waste Management and Environmental Impact
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