Atomic-Scale Fabrication of Micro/Nano Fe-Cu Galvanic Couples for Efficient Phenol Degradation

Phenol, an essential feedstock widely used in manufacturing and chemical industries, inevitably results in the discharge of phenol-laden wastewater. To enhance the phenol-degradation efficiency of Fe-based amorphous alloys, a novel atomic-scale fabrication approach for Fe-Cu galvanic couples is proposed, enabling the rapid and uniform formation of micro/nano Fe-Cu structures on the surface of Fe-based alloys with significant improvement in the catalytic activity towards phenol. Micron/nano Fe-Cu couples can be fabricated within 15 s at 45 °C. Phenol degradation experiments reveal that the pristine amorphous alloy exhibits a 40 min hatching period before the phenol removal process, and it exhibits a kinetic constant (<i>k_obs</i>) of 0.1596 min^-1 after the hatching period, under conditions of 50 °C, 0.5 g/L catalytic loading, 10 mmol/L H₂O₂, and pH = 3 towards a 50 mg/L phenol solution. With the micro/nano Fe-Cu galvanic couples, the <i>k_obs</i> value markedly increased to 2.23~2.36 min^-1 under identical conditions except for 3 mmol/L H₂O₂, corresponding to approximately a 14-fold improvement. This cost-effective and time-efficient atomic-scale fabrication strategy offers a promising platform for the development of next-generation catalytic alloys and functional materials.