Synergy of Oxygen and Water in Ceria-Catalyzed Direct Conversion of Methane to Methanol under Continuous Flow

The direct conversion of methane to methanol (DCMM) under continuous flow and atmospheric pressure offers notable environmental benefits and industrial promise, but remains a long-standing challenge due to the difficulty of activating CH<sub>4</sub> while avoiding overoxidation of methanol. Here, we demonstrate that pure ceria (CeO<sub>2</sub>), without any metal promoters, enables gas-phase DCMM with up to 80% selectivity at 300-350 °C, upon optimization of the H<sub>2</sub>O/O<sub>2</sub> ratio. At 550 °C, methanol and formaldehyde are formed at rates of 24 and 38 μmol g<sup>-1</sup> h<sup>-1</sup>, respectively, both dropping below 1 μmol g<sup>-1</sup> h<sup>-1</sup> in the absence of O<sub>2</sub>. <i>Ex situ</i> transmission electron microscopy, X-ray photoelectron spectroscopy, and Raman spectroscopy confirm that CeO<sub>2</sub> maintains structural integrity and resists carbon deposition during reaction. Combining kinetic studies, steady-state <i>in situ</i> diffuse reflectance infrared Fourier transform spectroscopy (<i>in situ</i> DRIFTS), and density functional theory (DFT) reveals that hydroxyl groups (OH), generated from water dissociation, play a multifaceted role: they facilitate C-H bond activation, promote methoxy formation, and enhance methanol desorption. <i>In situ</i> ambient-pressure X-ray photoelectron spectroscopy (AP-XPS) directly reveals the evolution of surface intermediates and shows that cofeeding O<sub>2</sub> and H<sub>2</sub>O suppresses CH<sub>3</sub>O and CH <sub><i>x</i></sub> accumulation while boosting methanol yield, indicating a rapid intermediate turnover as key to sustained activity. AP-XPS O 1s spectra further highlight that O<sub>2</sub> promotes H<sub>2</sub>O dissociation, regenerating reactive OH groups and maintaining performance at elevated temperature. These findings offer molecular-level insights into how water and oxygen cooperatively tune reactivity, enabling efficient methane-to-methanol conversion on a metal-free oxide catalyst.

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Journal
ACS Catalysis
Published
2025-11-27
DOI
https://doi.org/10.1021/acscatal.5c05829
Primary Topic
Catalytic Processes in Materials Science
Type
article
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article

Synergy of Oxygen and Water in Ceria-Catalyzed Direct Conversion of Methane to Methanol under Continuous Flow

Nevzat Yigit, Parinya Tangpakonsab, Alexander Genest, Esko Kokkonen et al.
ACS Catalysis
Catalytic Processes in Materials Science
article

Synergy of Oxygen and Water in Ceria-Catalyzed Direct Conversion of Methane to Methanol under Continuous Flow

Nevzat Yigit, Parinya Tangpakonsab, Alexander Genest, Esko Kokkonen, Thomas Haunold, Yong Qin, Günther Rupprechter, Wen Li, Bin Zhang, Junjie Shi, Leonard Atzl
article en

Abstract

The direct conversion of methane to methanol (DCMM) under continuous flow and atmospheric pressure offers notable environmental benefits and industrial promise, but remains a long-standing challenge due to the difficulty of activating CH<sub>4</sub> while avoiding overoxidation of methanol. Here, we demonstrate that pure ceria (CeO<sub>2</sub>), without any metal promoters, enables gas-phase DCMM with up to 80% selectivity at 300-350 °C, upon optimization of the H<sub>2</sub>O/O<sub>2</sub> ratio. At 550 °C, methanol and formaldehyde are formed at rates of 24 and 38 μmol g<sup>-1</sup> h<sup>-1</sup>, respectively, both dropping below 1 μmol g<sup>-1</sup> h<sup>-1</sup> in the absence of O<sub>2</sub>. <i>Ex situ</i> transmission electron microscopy, X-ray photoelectron spectroscopy, and Raman spectroscopy confirm that CeO<sub>2</sub> maintains structural integrity and resists carbon deposition during reaction. Combining kinetic studies, steady-state <i>in situ</i> diffuse reflectance infrared Fourier transform spectroscopy (<i>in situ</i> DRIFTS), and density functional theory (DFT) reveals that hydroxyl groups (OH), generated from water dissociation, play a multifaceted role: they facilitate C-H bond activation, promote methoxy formation, and enhance methanol desorption. <i>In situ</i> ambient-pressure X-ray photoelectron spectroscopy (AP-XPS) directly reveals the evolution of surface intermediates and shows that cofeeding O<sub>2</sub> and H<sub>2</sub>O suppresses CH<sub>3</sub>O and CH <sub><i>x</i></sub> accumulation while boosting methanol yield, indicating a rapid intermediate turnover as key to sustained activity. AP-XPS O 1s spectra further highlight that O<sub>2</sub> promotes H<sub>2</sub>O dissociation, regenerating reactive OH groups and maintaining performance at elevated temperature. These findings offer molecular-level insights into how water and oxygen cooperatively tune reactivity, enabling efficient methane-to-methanol conversion on a metal-free oxide catalyst.

ACS CatalysisVol. 15(24)
Qingdao University of Science and Technology (CN), TU Wien (AT), Lund University (SE), Division of Materials Science and Engineering (AU), MAX IV Laboratory (SE), Institute of Coal Chemistry (CN), University of Chinese Academy of Sciences (CN), State Key Laboratory of Coal Conversion
Openalex Percentile: Top 70%
Catalytic Processes in Materials Science
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