Energy‐Saving Microwave‐Assisted Catalysis Over SiC@NiFe for Selective Valorization of Plastic Wastes Into H <sub>2</sub> and Carbon Nanotubes
Plastic wastes impose a significant environmental burden, yet chemically recycling them into valuable feedstocks remains presenting huge challenges. Herein, an energy-saving microwave-assisted catalysis system is reported via interfacial engineering of the catalyst layer on the microwave absorber for selective valorization of plastic wastes into hydrogen (H<sub>2</sub>) and carbon nanotubes (CNTs). As proof of concept, a NiFe alloy layer coated on a microporous SiC foam (SiC@NiFe) is fabricated. The unique architecture enables directional thermal transfer from SiC to NiFe, minimizing energy losses from disordered thermal dissipation while preventing undesired contact of plastic-SiC, thereby enhancing energy utilization efficiency and suppressing side reactions, respectively. Moreover, the increased inside pressure generated during plastic decomposition creates a favorable pressure gradient, driving efficient mass transfer into the microporous foam. Accordingly, the confined intermediates undergo sufficient contact with the NiFe catalytic layer. The resultant SiC@NiFe delivered H<sub>2</sub> yield of 67 mmol g<sub>plastic</sub> <sup>-1</sup> with selectivity of 96 vol.% at 450 °C in upcycling of low-density polyethylene (LDPE). This work presents a viable strategy for plastic waste valorization with the advantages of high efficiency and energy-saving operation, provides valuable perspectives on addressing white pollution within the framework of the circular economy.
Authors
- Han Ji (ORCID: https://orcid.org/0000-0003-2581-6316)
- Feiyan Wu (ORCID: https://orcid.org/0000-0003-4682-3822)
- Xin Jian-hua
- Shuwu Xu (ORCID: https://orcid.org/0000-0002-0456-5477)
- Jibo Qin (ORCID: https://orcid.org/0000-0001-5325-693X)
- Zhangliang Zhu (ORCID: https://orcid.org/0000-0003-2146-9783)
- Yibo Dou (ORCID: https://orcid.org/0000-0003-0802-9898)
- Wenjing Zhang (ORCID: https://orcid.org/0000-0002-5011-1951)
- Chenyang Liu (ORCID: https://orcid.org/0000-0002-2564-1213)
Institutions
- Quzhou University (CN)
- Beijing University of Chemical Technology (CN)
- Technical University of Denmark (DK)
- Tsinghua University (CN)
Publication Details
- Journal
- Small
- Published
- 2025-11-27
- DOI
- https://doi.org/10.1002/smll.202508065
- Primary Topic
- Thermochemical Biomass Conversion Processes
- Type
- article
- Field-Weighted Citation Impact
- 0.00
Funders
- National Natural Science Foundation of China
- Fundamental Research Funds for the Central Universities