Energy‐Saving Microwave‐Assisted Catalysis Over SiC@NiFe for Selective Valorization of Plastic Wastes Into H <sub>2</sub> and Carbon Nanotubes

Plastic wastes impose a significant environmental burden, yet chemically recycling them into valuable feedstocks remains presenting huge challenges. Herein, an energy-saving microwave-assisted catalysis system is reported via interfacial engineering of the catalyst layer on the microwave absorber for selective valorization of plastic wastes into hydrogen (H<sub>2</sub>) and carbon nanotubes (CNTs). As proof of concept, a NiFe alloy layer coated on a microporous SiC foam (SiC@NiFe) is fabricated. The unique architecture enables directional thermal transfer from SiC to NiFe, minimizing energy losses from disordered thermal dissipation while preventing undesired contact of plastic-SiC, thereby enhancing energy utilization efficiency and suppressing side reactions, respectively. Moreover, the increased inside pressure generated during plastic decomposition creates a favorable pressure gradient, driving efficient mass transfer into the microporous foam. Accordingly, the confined intermediates undergo sufficient contact with the NiFe catalytic layer. The resultant SiC@NiFe delivered H<sub>2</sub> yield of 67 mmol g<sub>plastic</sub> <sup>-1</sup> with selectivity of 96 vol.% at 450 °C in upcycling of low-density polyethylene (LDPE). This work presents a viable strategy for plastic waste valorization with the advantages of high efficiency and energy-saving operation, provides valuable perspectives on addressing white pollution within the framework of the circular economy.

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Journal
Small
Published
2025-11-27
DOI
https://doi.org/10.1002/smll.202508065
Primary Topic
Thermochemical Biomass Conversion Processes
Type
article
Field-Weighted Citation Impact
0.00

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article

Energy‐Saving Microwave‐Assisted Catalysis Over SiC@NiFe for Selective Valorization of Plastic Wastes Into H 2 and Carbon Nanotubes

Han Ji, Feiyan Wu, Xin Jian-hua, Shuwu Xu et al.
Small
Thermochemical Biomass Conversion Processes
article

Energy‐Saving Microwave‐Assisted Catalysis Over SiC@NiFe for Selective Valorization of Plastic Wastes Into H 2 and Carbon Nanotubes

Han Ji, Feiyan Wu, Xin Jian-hua, Shuwu Xu, Jibo Qin, Zhangliang Zhu, Yibo Dou, Wenjing Zhang, Chenyang Liu
article en

Abstract

Plastic wastes impose a significant environmental burden, yet chemically recycling them into valuable feedstocks remains presenting huge challenges. Herein, an energy-saving microwave-assisted catalysis system is reported via interfacial engineering of the catalyst layer on the microwave absorber for selective valorization of plastic wastes into hydrogen (H<sub>2</sub>) and carbon nanotubes (CNTs). As proof of concept, a NiFe alloy layer coated on a microporous SiC foam (SiC@NiFe) is fabricated. The unique architecture enables directional thermal transfer from SiC to NiFe, minimizing energy losses from disordered thermal dissipation while preventing undesired contact of plastic-SiC, thereby enhancing energy utilization efficiency and suppressing side reactions, respectively. Moreover, the increased inside pressure generated during plastic decomposition creates a favorable pressure gradient, driving efficient mass transfer into the microporous foam. Accordingly, the confined intermediates undergo sufficient contact with the NiFe catalytic layer. The resultant SiC@NiFe delivered H<sub>2</sub> yield of 67 mmol g<sub>plastic</sub> <sup>-1</sup> with selectivity of 96 vol.% at 450 °C in upcycling of low-density polyethylene (LDPE). This work presents a viable strategy for plastic waste valorization with the advantages of high efficiency and energy-saving operation, provides valuable perspectives on addressing white pollution within the framework of the circular economy.

SmallVol. 22(3)
Quzhou University (CN), Beijing University of Chemical Technology (CN), Technical University of Denmark (DK), Tsinghua University (CN)
National Natural Science Foundation of China, Fundamental Research Funds for the Central Universities
Openalex Percentile: Top 64%
Thermochemical Biomass Conversion Processes
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