Combining case-based reasoning and process mining for root cause analysis in complex manufacturing environments

Root Cause Analysis (RCA) of problems in a manufacturing process is becoming increasingly complex due to the growing complexity of products and processes. On the other hand, due to digitalisation and Industry 4.0, various systems collect an increasing volume of data about the processes. These data can be used to improve the RCA, but it can be challenging because the data is scattered across different systems. Therefore, this paper presents a framework to assist engineers with location-time RCA. The proposed framework is based on the Case-Based Reasoning cycle. It includes four steps: collect production trace data, enrich the collected data, identify the production trace, and finally compare traces to identify the location of the root cause. Techniques from the Semantic Web and Process Mining communities are combined in the framework to offer an integrated solution from data collection to root cause localisation.

Authors

Institutions

Publication Details

Journal
Manufacturing Letters
Published
2025-11-28
DOI
https://doi.org/10.1016/j.mfglet.2025.11.010
Primary Topic
Business Process Modeling and Analysis
Type
article
Field-Weighted Citation Impact
0.00

Funders

Controls
|||
ALL TIME
JAN
FEB
MAR
APR
MAY
JUN
JUL
AUG
SEP
OCT
article

Combining case-based reasoning and process mining for root cause analysis in complex manufacturing environments

Remco Dijkman, Ivo Adan, Alp Akçay, M. F. Pas
Manufacturing Letters
Business Process Modeling and Analysis
article

Combining case-based reasoning and process mining for root cause analysis in complex manufacturing environments

Remco Dijkman, Ivo Adan, Alp Akçay, M. F. Pas
article en

Abstract

Root Cause Analysis (RCA) of problems in a manufacturing process is becoming increasingly complex due to the growing complexity of products and processes. On the other hand, due to digitalisation and Industry 4.0, various systems collect an increasing volume of data about the processes. These data can be used to improve the RCA, but it can be challenging because the data is scattered across different systems. Therefore, this paper presents a framework to assist engineers with location-time RCA. The proposed framework is based on the Case-Based Reasoning cycle. It includes four steps: collect production trace data, enrich the collected data, identify the production trace, and finally compare traces to identify the location of the root cause. Techniques from the Semantic Web and Process Mining communities are combined in the framework to offer an integrated solution from data collection to root cause localisation.

Manufacturing LettersVol. 46
Northeastern University (US), Imec the Netherlands (NL), Eindhoven University of Technology (NL)
European Commission
Openalex Percentile: Top 45%
Business Process Modeling and Analysis
AI Navigator

Ask Laika to Summarize, Analyze, and Connect papers live on the map.

Summarize Papers & Methodologies

Extract key findings, datasets, and comparative methods across publications.

Benchmark Rankings & Visual Analytics

Rank top research institutions, authors, funders, topics, and journals by Field-Weighted Citation Impact (FWCI) and paper volume with instant charts.

Connect Distant Disciplines

Bridge topological clusters on the map to find hidden collaborative intersections.

Combining case-based reasoning and process mining for root cause analysis in complex manufacturing environments — Remco Dijkman, Ivo Adan, et al. · Manufacturing Letters (2025) | TGRS Research Map | TGRS