Manipulation of ultramicropore sizes of resin‐derived carbon granules for diverse fluoro‐electronic gas purifications

Abstract Ultrapure fluoride electronic gases (e.g., C 3 F 8 and C 2 HF 5 ) constitute indispensable cleaning and etching gases in semiconductor manufacturing. However, the presence of structurally analogous impurities like C 3 F 6 and C 2 ClF 5 poses great purification challenges. Herein, we explored resin‐derived carbon granules (C‐PR‐ x ) with fine‐tuned ultramicroporosity for adsorptive separation of C 3 F 6 /C 3 F 8 , C 2 ClF 5 /C 3 F 8 , and C 2 ClF 5 /C 2 HF 5 gas pairs. C‐PR‐850 (5.4 Å) performs C 3 F 6 /C 3 F 8 molecular sieving behavior with a C 3 F 6 uptake of 0.72 mmol g −1 at 0.1 kPa. C‐PR‐900 (5.6 Å) exhibits high C 2 ClF 5 /C 3 F 8 IAST selectivity of 49.9 at ambient conditions. Furthermore, C‐PR‐950 (5.9 Å) achieves preferential C 2 ClF 5 impurity removal during C 2 HF 5 purification with a high capacity of 0.79 mmol g −1 via differential confinement effects. Breakthrough experiments validate excellent purification performance, yielding >99.9999% (6 N) grade C 3 F 8 and C 2 HF 5 . The scalability, mechanical stability, and moisture resistance of C‐PR‐ x make them attractive as industrial adsorbents. This work provides a viable solution for developing scalable industrial carbon granules for effective electronic gas purification.

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Publication Details

Journal
AIChE Journal
Published
2025-11-25
DOI
https://doi.org/10.1002/aic.70155
Primary Topic
Inorganic Fluorides and Related Compounds
Type
article
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article

Manipulation of ultramicropore sizes of resin‐derived carbon granules for diverse fluoro‐electronic gas purifications

Xuan Wei, Guang Miao, Shengjun Du, Yanyang Zheng et al.
AIChE Journal
Inorganic Fluorides and Related Compounds
article

Manipulation of ultramicropore sizes of resin‐derived carbon granules for diverse fluoro‐electronic gas purifications

Xuan Wei, Guang Miao, Shengjun Du, Yanyang Zheng, Junjie Peng, Jing Xiao, Xinxin Li, Xiangyu Li, Xiangjun Meng
article en

Abstract

Abstract Ultrapure fluoride electronic gases (e.g., C 3 F 8 and C 2 HF 5 ) constitute indispensable cleaning and etching gases in semiconductor manufacturing. However, the presence of structurally analogous impurities like C 3 F 6 and C 2 ClF 5 poses great purification challenges. Herein, we explored resin‐derived carbon granules (C‐PR‐ x ) with fine‐tuned ultramicroporosity for adsorptive separation of C 3 F 6 /C 3 F 8 , C 2 ClF 5 /C 3 F 8 , and C 2 ClF 5 /C 2 HF 5 gas pairs. C‐PR‐850 (5.4 Å) performs C 3 F 6 /C 3 F 8 molecular sieving behavior with a C 3 F 6 uptake of 0.72 mmol g −1 at 0.1 kPa. C‐PR‐900 (5.6 Å) exhibits high C 2 ClF 5 /C 3 F 8 IAST selectivity of 49.9 at ambient conditions. Furthermore, C‐PR‐950 (5.9 Å) achieves preferential C 2 ClF 5 impurity removal during C 2 HF 5 purification with a high capacity of 0.79 mmol g −1 via differential confinement effects. Breakthrough experiments validate excellent purification performance, yielding >99.9999% (6 N) grade C 3 F 8 and C 2 HF 5 . The scalability, mechanical stability, and moisture resistance of C‐PR‐ x make them attractive as industrial adsorbents. This work provides a viable solution for developing scalable industrial carbon granules for effective electronic gas purification.

AIChE JournalVol. 72(3)
Handan College (CN), South China University of Technology (CN)
Openalex Percentile: Top 69%
Inorganic Fluorides and Related Compounds
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