Study on Self-Healing and Sealing Technology of Fractured Geothermal Reservoir

Geothermal energy, recognized as a sustainable and clean resource, is playing an increasingly critical role in the global shift toward low-carbon energy systems. Nevertheless, the exploitation of fractured geothermal reservoirs is often impeded by severe lost circulation during drilling, where conventional plugging materials fail under high-temperature, high-salinity, and high-pressure conditions due to inadequate mechanical strength, poor thermal resistance, and lack of self-adaptive sealing behavior. In response, self-healing materials have emerged as an innovative strategy for developing intelligent lost circulation control technologies. Herein, we report a novel self-healing gel (XFFD) synthesized via inverse emulsion polymerization using acrylamide (AM), acrylic acid (AA), p-nitroblue tetrazolium (PNBT), and modified silica nanoparticles (PAS). The resulting material exhibits exceptional thermal stability, with decomposition onset above 356 °C, as determined by thermogravimetric analysis. Rheological and mechanical assessments reveal outstanding viscoelasticity, moderate swelling capacity (4.17-fold in deionized water), and a high self-recovery efficiency of 91.15%, accompanied by a bearing strength of 3.65 MPa. Mechanistic investigations indicate that the autonomous repair capability stems from dynamic non-covalent interactions—primarily hydrogen bonding and ionic associations—enabled by amide and carboxyl groups within the polymer network. Sand bed filtration tests under simulated geothermal conditions (150 °C, 8% salinity) demonstrate that XFFD forms a robust sealing barrier with significantly shallower invasion depth compared to conventional materials such as sulfonated asphalt and calcium carbonate. This work presents an effective self-healing gel system that ensures reliable wellbore strengthening and fluid loss control in challenging high-temperature, high-salinity geothermal drilling operations.