A Method for Suppressing the Reflection of Coating Images on Aero-Engine Blades

Surface inspection of aero-engine blades is critical for aero-engine production and maintenance. However, composite materials like titanium alloys and superalloys, as well as thermal barrier coatings on blades, exhibit distinct optical reflection properties, while their complex curved surfaces cause severe image reflections leading to overexposure, underexposure, edge blurring and reduced measurement accuracy. To solve this, we propose ELANet, a deep-learning-based multi-exposure image fusion method with DenseNet as the backbone. Its key innovations include two parts: first, an Efficient Channel Attention mechanism to capture reflection feature differences between substrate and coating, prioritizing resource allocation to anti-reflection channels; second, an Ultra-Lightweight Subspace Attention Mechanism with only one-fifth the parameters of traditional spatial attention that adaptively assigns weights to local features based on curved surface reflection laws, enhancing edge and detail extraction while reducing computational cost. The Efficient Channel Attention and Ultra-Lightweight Subspace Attention Mechanism synergistically address exposure and blurring issues. Validated against 12 mainstream methods via 9 quantitative metrics, ELANet achieves state-of-the-art performance: MEF-SSIM reaches 0.9472, which is 1.3% higher than the best comparative method, PSNR reaches 21.48 dB, which is 2.2 percent higher than the second-best method, and the average processing time is 0.48 s. Ablation experiments confirm the necessity of the Efficient Channel Attention and Ultra-Lightweight Subspace Attention Mechanism. This method effectively supports high-precision blade inspection.

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Publication Details

Journal
Coatings
Published
2025-11-26
DOI
https://doi.org/10.3390/coatings15121385
Primary Topic
Optical Coatings and Gratings
Type
article
Field-Weighted Citation Impact
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article

A Method for Suppressing the Reflection of Coating Images on Aero-Engine Blades

Kechen Song, Xin Wen, Xiaoguang Liu, Xingjie Li et al.
Coatings
Optical Coatings and Gratings
article

A Method for Suppressing the Reflection of Coating Images on Aero-Engine Blades

Kechen Song, Xin Wen, Xiaoguang Liu, Xingjie Li, Yu Han, Chengyan Han
article en

Abstract

Surface inspection of aero-engine blades is critical for aero-engine production and maintenance. However, composite materials like titanium alloys and superalloys, as well as thermal barrier coatings on blades, exhibit distinct optical reflection properties, while their complex curved surfaces cause severe image reflections leading to overexposure, underexposure, edge blurring and reduced measurement accuracy. To solve this, we propose ELANet, a deep-learning-based multi-exposure image fusion method with DenseNet as the backbone. Its key innovations include two parts: first, an Efficient Channel Attention mechanism to capture reflection feature differences between substrate and coating, prioritizing resource allocation to anti-reflection channels; second, an Ultra-Lightweight Subspace Attention Mechanism with only one-fifth the parameters of traditional spatial attention that adaptively assigns weights to local features based on curved surface reflection laws, enhancing edge and detail extraction while reducing computational cost. The Efficient Channel Attention and Ultra-Lightweight Subspace Attention Mechanism synergistically address exposure and blurring issues. Validated against 12 mainstream methods via 9 quantitative metrics, ELANet achieves state-of-the-art performance: MEF-SSIM reaches 0.9472, which is 1.3% higher than the best comparative method, PSNR reaches 21.48 dB, which is 2.2 percent higher than the second-best method, and the average processing time is 0.48 s. Ablation experiments confirm the necessity of the Efficient Channel Attention and Ultra-Lightweight Subspace Attention Mechanism. This method effectively supports high-precision blade inspection.

CoatingsVol. 15(12)
Shenyang University of Technology (CN), Shenyang Research Institute of Foundry (CN), Northeastern University (CN)
Openalex Percentile: Top 66%
Optical Coatings and Gratings
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