Friction and corrosion properties of water–glycol fire-retardant hydraulic fluids (HFCs) and their modifications

The energy crisis and environmental pollution are worsening. Therefore, water-based hydraulic fluids, i.e., aqueous ethylene-glycol-based, fire-retardant hydraulic fluid concentrates (HFCs), are becoming increasingly used. However, seawater intrusion inevitably occurs under marine conditions, generating hazards, such as corrosion and friction, within the hydraulic system components, pipelines, and materials. Moreover, HFCs have several drawbacks, including low viscosity, inadequate lubrication, and high corrosivity. Therefore, the tribological characteristics and corrosivity of HFCs must be improved and reduced, respectively. This can be achieved using additives. Herein, we summarize the fundamental characteristics of HFCs and their modifications for use in the marine environment, focusing on the optimal water–ethylene glycol proportion and its influence on the physicochemical, lubricating, and tribological properties of this HFC under varying conditions. We discuss the latest progress on the effect of seawater on the tribological corrosion of HFCs and the reduction of corrosivity in the presence of different additives. Finally, we highlight challenges and propose future research to improve performance in the marine environment.

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Publication Details

Journal
Friction
Published
2025-11-27
DOI
https://doi.org/10.26599/frict.2025.9441199
Primary Topic
Lubricants and Their Additives
Type
article
Field-Weighted Citation Impact
0.00

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article

Friction and corrosion properties of water–glycol fire-retardant hydraulic fluids (HFCs) and their modifications

Jianning Ding, Ningyi Yuan, Peng Gong, Xu Dong et al.
Friction
Lubricants and Their Additives
article

Friction and corrosion properties of water–glycol fire-retardant hydraulic fluids (HFCs) and their modifications

Jianning Ding, Ningyi Yuan, Peng Gong, Xu Dong, Lvzhou Li, Xiangli Wen, Xi Wang, Yaoyao Jiang, Aili Wang, Yu Tian
article en

Abstract

The energy crisis and environmental pollution are worsening. Therefore, water-based hydraulic fluids, i.e., aqueous ethylene-glycol-based, fire-retardant hydraulic fluid concentrates (HFCs), are becoming increasingly used. However, seawater intrusion inevitably occurs under marine conditions, generating hazards, such as corrosion and friction, within the hydraulic system components, pipelines, and materials. Moreover, HFCs have several drawbacks, including low viscosity, inadequate lubrication, and high corrosivity. Therefore, the tribological characteristics and corrosivity of HFCs must be improved and reduced, respectively. This can be achieved using additives. Herein, we summarize the fundamental characteristics of HFCs and their modifications for use in the marine environment, focusing on the optimal water–ethylene glycol proportion and its influence on the physicochemical, lubricating, and tribological properties of this HFC under varying conditions. We discuss the latest progress on the effect of seawater on the tribological corrosion of HFCs and the reduction of corrosivity in the presence of different additives. Finally, we highlight challenges and propose future research to improve performance in the marine environment.

Friction
National Natural Science Foundation of China, State Key Laboratory of Tribology
Openalex Percentile: Top 62%
Lubricants and Their Additives
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