Research on the carbon emission intensity and carbon reduction potential of prefabricated concrete structures

• Quantifies the total carbon footprint of prefabricated concrete structures, revealing a lifecycle emission intensity of 1135.22 kgCO2e/m2. • The carbon emissions mainly come from hot-rolled steel bars and concrete, in the order of hot-rolled steel bars > concrete. • Maximum reduction potential of 11.12% for prefabricated concrete structures. Prefabricated concrete structures (PCS), while recognized as a greener alternative to conventional cast-in-place methods, still entail significant resource and energy consumption. This study employs a life cycle assessment to quantify the carbon emission intensity and reduction potential of a typical PCS. The results indicate a total lifecycle carbon emission intensity of 1135.22 kgCO 2 e/m 2 , with the material production stage being the largest contributor at 419.13 kgCO 2 e/m 2 . Scenario analysis reveals that promoting green building materials, such as recycled steel and concrete, can achieve a maximum emission reduction of 11.12% during the construction process. Under an optimistic scenario, this translates to a cumulative reduction potential of 94.33 million tCO 2 e in Shenzhen from 2025 to 2035. These findings provide a critical quantitative benchmark and a viable pathway for decarbonizing the building sector, offering valuable insights for policymakers and stakeholders in promoting prefabricated construction.

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Publication Details

Journal
Results in Engineering
Published
2025-11-27
DOI
https://doi.org/10.1016/j.rineng.2025.108420
Primary Topic
Recycled Aggregate Concrete Performance
Type
article
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article

Research on the carbon emission intensity and carbon reduction potential of prefabricated concrete structures

Xingchong Wang
Results in Engineering
Recycled Aggregate Concrete Performance
article

Research on the carbon emission intensity and carbon reduction potential of prefabricated concrete structures

Xingchong Wang
article en

Abstract

• Quantifies the total carbon footprint of prefabricated concrete structures, revealing a lifecycle emission intensity of 1135.22 kgCO2e/m2. • The carbon emissions mainly come from hot-rolled steel bars and concrete, in the order of hot-rolled steel bars > concrete. • Maximum reduction potential of 11.12% for prefabricated concrete structures. Prefabricated concrete structures (PCS), while recognized as a greener alternative to conventional cast-in-place methods, still entail significant resource and energy consumption. This study employs a life cycle assessment to quantify the carbon emission intensity and reduction potential of a typical PCS. The results indicate a total lifecycle carbon emission intensity of 1135.22 kgCO 2 e/m 2 , with the material production stage being the largest contributor at 419.13 kgCO 2 e/m 2 . Scenario analysis reveals that promoting green building materials, such as recycled steel and concrete, can achieve a maximum emission reduction of 11.12% during the construction process. Under an optimistic scenario, this translates to a cumulative reduction potential of 94.33 million tCO 2 e in Shenzhen from 2025 to 2035. These findings provide a critical quantitative benchmark and a viable pathway for decarbonizing the building sector, offering valuable insights for policymakers and stakeholders in promoting prefabricated construction.

Results in EngineeringVol. 29
Qujing Normal University (CN)
Openalex Percentile: Top 61%
Recycled Aggregate Concrete Performance
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