Reducing Risks in Petrochemical Plants Through the Integration of Existing and Emerging Gas Leak Detection Technologies

Leakage of flammable gases and the resulting explosions in petrochemical plants remain latent risks, capable of occurring at any moment. Therefore, to address these worst-case scenarios within a virtual reality framework, we conducted simulations aimed at predicting and effectively responding to potential damages due to gas leakage. This study presents an analysis of the hazards that can lead to leaks and potential explosions in a petrochemical plant using the BREEZE Incident Analyst program. Rapid and accurate recognition of the risk associated with gas leaks, which can cause extensive damage and explosions, is of paramount importance. This study addresses two main aspects: the prediction of the consequences of gas leaks through simulations and the implementation of appropriate detection measures. Better, more efficient risk management and mitigation strategies were implemented by predicting gas leak paths using BREEZE. Using ultrasonic detection technology, detection was demonstrated to be possible in approximately one-third the time required by conventional detectors, and it is weather-insensitive. Simultaneously, considering plant characteristics such as utility configurations, we propose an additional method to prevent leaks from going undetected. This is achieved by integrating gas detection technology that combines both existing and new technologies.