Evolving electrocatalytic nitrate-to-ammonia conversion on Cu- and Co-based catalyst engineering with paired electrolysis approaches

The electrocatalytic nitrate (NO<sub>3</sub><sup>-</sup>) reduction reaction to ammonia (NH<sub>3</sub>) offers a sustainable pathway for wastewater remediation and distributed NH<sub>3</sub> synthesis, presenting a capable alternative to the energy-intensive Haber-Bosch process. Copper (Cu)- and cobalt (Co)-based catalysts are among the most promising for this reaction due to their favourable electronic structure for NO<sub>3</sub><sup>-</sup> activation and cost-effectiveness. However, their propensity for rapid deactivation caused by the strong adsorption of intermediates like *NO that poison active sites remains a primary impediment to high selectivity and stability. This review comprehensively investigates recent breakthroughs in overcoming this limitation through advanced catalyst design strategies specifically for Cu- and Co-based systems. In detail, the protocols were critically examined to regulate intermediate adsorption strength <i>via</i> facet engineering, oxidation state modulation, single-atom dispersion and construction of bimetallic catalysts that provide synergistic *H species to enhance hydrogenation kinetics through optimization of the d band center of Cu and Co. Furthermore, innovative tandem catalysis systems and paired electrolysis configurations are also explored to couple the NO<sub>3</sub><sup>-</sup> reduction reaction with alternative oxidation reactions (AORs) to drastically improve energy efficiency and economic viability. Therefore, by synthesizing these design principles this review aims to guide the development of next-generation, high-performance and durable Cu- and Co-based electrocatalysts for scalable sustainable nitrogen management.

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Publication Details

Journal
Materials Horizons
Published
2025-11-25
DOI
https://doi.org/10.1039/d5mh02001h
Citations
2
Primary Topic
Ammonia Synthesis and Nitrogen Reduction
Type
article
Field-Weighted Citation Impact
0.78
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article

Evolving electrocatalytic nitrate-to-ammonia conversion on Cu- and Co-based catalyst engineering with paired electrolysis approaches

Xianhai Zeng, Nabilah Saafie, Wee‐Jun Ong, Won‐Gun Koh et al.
2 citations
Materials Horizons
Ammonia Synthesis and Nitrogen Reduction
0.78
article

Evolving electrocatalytic nitrate-to-ammonia conversion on Cu- and Co-based catalyst engineering with paired electrolysis approaches

Xianhai Zeng, Nabilah Saafie, Wee‐Jun Ong, Won‐Gun Koh, Soo Young Kim, Noor Ashikin Mohamad
article en
2 citations

Abstract

The electrocatalytic nitrate (NO<sub>3</sub><sup>-</sup>) reduction reaction to ammonia (NH<sub>3</sub>) offers a sustainable pathway for wastewater remediation and distributed NH<sub>3</sub> synthesis, presenting a capable alternative to the energy-intensive Haber-Bosch process. Copper (Cu)- and cobalt (Co)-based catalysts are among the most promising for this reaction due to their favourable electronic structure for NO<sub>3</sub><sup>-</sup> activation and cost-effectiveness. However, their propensity for rapid deactivation caused by the strong adsorption of intermediates like *NO that poison active sites remains a primary impediment to high selectivity and stability. This review comprehensively investigates recent breakthroughs in overcoming this limitation through advanced catalyst design strategies specifically for Cu- and Co-based systems. In detail, the protocols were critically examined to regulate intermediate adsorption strength <i>via</i> facet engineering, oxidation state modulation, single-atom dispersion and construction of bimetallic catalysts that provide synergistic *H species to enhance hydrogenation kinetics through optimization of the d band center of Cu and Co. Furthermore, innovative tandem catalysis systems and paired electrolysis configurations are also explored to couple the NO<sub>3</sub><sup>-</sup> reduction reaction with alternative oxidation reactions (AORs) to drastically improve energy efficiency and economic viability. Therefore, by synthesizing these design principles this review aims to guide the development of next-generation, high-performance and durable Cu- and Co-based electrocatalysts for scalable sustainable nitrogen management.

Materials HorizonsVol. 13(5)
Xiamen University (CN), Korea University (KR), Xiamen University Malaysia (MY), Collaborative Innovation Center of Chemistry for Energy Materials (CN)
Openalex Percentile: Top 26%
Ammonia Synthesis and Nitrogen Reduction
0.78
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