Evolving electrocatalytic nitrate-to-ammonia conversion on Cu- and Co-based catalyst engineering with paired electrolysis approaches
The electrocatalytic nitrate (NO<sub>3</sub><sup>-</sup>) reduction reaction to ammonia (NH<sub>3</sub>) offers a sustainable pathway for wastewater remediation and distributed NH<sub>3</sub> synthesis, presenting a capable alternative to the energy-intensive Haber-Bosch process. Copper (Cu)- and cobalt (Co)-based catalysts are among the most promising for this reaction due to their favourable electronic structure for NO<sub>3</sub><sup>-</sup> activation and cost-effectiveness. However, their propensity for rapid deactivation caused by the strong adsorption of intermediates like *NO that poison active sites remains a primary impediment to high selectivity and stability. This review comprehensively investigates recent breakthroughs in overcoming this limitation through advanced catalyst design strategies specifically for Cu- and Co-based systems. In detail, the protocols were critically examined to regulate intermediate adsorption strength <i>via</i> facet engineering, oxidation state modulation, single-atom dispersion and construction of bimetallic catalysts that provide synergistic *H species to enhance hydrogenation kinetics through optimization of the d band center of Cu and Co. Furthermore, innovative tandem catalysis systems and paired electrolysis configurations are also explored to couple the NO<sub>3</sub><sup>-</sup> reduction reaction with alternative oxidation reactions (AORs) to drastically improve energy efficiency and economic viability. Therefore, by synthesizing these design principles this review aims to guide the development of next-generation, high-performance and durable Cu- and Co-based electrocatalysts for scalable sustainable nitrogen management.
Authors
- Xianhai Zeng (ORCID: https://orcid.org/0000-0002-5441-3164)
- Nabilah Saafie (ORCID: https://orcid.org/0000-0002-5628-6293)
- Wee‐Jun Ong (ORCID: https://orcid.org/0000-0002-5124-1934)
- Won‐Gun Koh (ORCID: https://orcid.org/0000-0002-5191-2531)
- Soo Young Kim (ORCID: https://orcid.org/0000-0002-0685-7991)
- Noor Ashikin Mohamad (ORCID: https://orcid.org/0000-0001-6879-4458)
Institutions
- Xiamen University (CN)
- Korea University (KR)
- Xiamen University Malaysia (MY)
- Collaborative Innovation Center of Chemistry for Energy Materials (CN)
Publication Details
- Journal
- Materials Horizons
- Published
- 2025-11-25
- DOI
- https://doi.org/10.1039/d5mh02001h
- Citations
- 2
- Primary Topic
- Ammonia Synthesis and Nitrogen Reduction
- Type
- article
- Field-Weighted Citation Impact
- 0.78