Rare Earth Elements in Phosphate Ores and Industrial By-Products: Geochemical Behavior, Environmental Risks, and Recovery Potential

Phosphate rock is a vital natural resource classified by the European Commission as a critical raw material (CRM), extensively mined for its agricultural, industrial, and technological applications. While primarily used in fertilizer production, phosphate deposits also contain significant concentrations of trace metals, notably rare earth elements (REE), which are essential for renewable energy, electronics, and defense technologies. In response to growing demand, the recovery of REE from phosphate ores and processing by-products, particularly phosphogypsum (PG), has gained international attention. This review provides a comprehensive analysis of the global phosphate industry, examining production trends, market dynamics, and the environmental implications of phosphate processing. Special focus is placed on the geochemical behavior and mineralogical associations of REE within phosphate ores and industrial residues, namely PG and purification sludge. Although often treated as waste, these by-products represent underexplored secondary resources for REE recovery. Technological advancements in hydrometallurgical, solvometallurgical, and bioleaching methods have demonstrated promising recovery efficiencies, with some pilot-scale studies exceeding 70%–80%. However, large-scale implementation remains limited due to economic, technical, and regulatory constraints. The circular economy framework offers a pathway to enhance resource efficiency and reduce environmental impact. By integrating innovative extraction technologies, strengthening regulatory oversight, and adopting sustainable waste management practices, phosphate-rich countries can transform environmental liabilities into strategic assets. This review concludes by identifying key knowledge gaps and suggesting future research directions to optimize REE recovery from phosphate deposits and associated by-products, contributing to global supply security, economic diversification, and environmental sustainability.