Reciprocating Pump Fault Diagnosis Using Enhanced Deep Learning Model with Hybrid Attention Mechanism and Dynamic Temporal Convolutional Networks

Fault diagnosis is critical for ensuring the reliability of reciprocating pumps in industrial settings. However, challenges such as strong noise interference and unbalanced conditions of existing methods persist. To address these issues, this paper proposes a novel fusion framework integrating a multiple-branch residual module and a hybrid attention module for reciprocating pump fault diagnosis. The framework introduces a multiple-branch residual module with parallel depth-wise separable convolution, dilated convolution, and direct mapping paths to capture complementary features across different scales. A hybrid attention module is designed to achieve adaptive fusion of channel and spatial attention information while reducing computational overhead through learnable gate mechanisms. Experimental validation on the reciprocating pump dataset demonstrates that the proposed framework outperforms existing methods, achieving an average diagnostic accuracy exceeding 98% even in low signal-to-noise ratio (SNR = −3 dB) environments. This research provides a new perspective for mechanical fault diagnosis, offering significant advantages in diagnostic accuracy, robustness, and industrial applicability.

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Journal
Processes
Published
2025-11-24
DOI
https://doi.org/10.3390/pr13123786
Primary Topic
Machine Fault Diagnosis Techniques
Type
article
Field-Weighted Citation Impact
0.00

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Reciprocating Pump Fault Diagnosis Using Enhanced Deep Learning Model with Hybrid Attention Mechanism and Dynamic Temporal Convolutional Networks

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Machine Fault Diagnosis Techniques
article

Reciprocating Pump Fault Diagnosis Using Enhanced Deep Learning Model with Hybrid Attention Mechanism and Dynamic Temporal Convolutional Networks

Tian Huat Tan, Lingxin Chen, Xiangyu Guo, Yu Zhang, Yanlong Xu
article en

Abstract

Fault diagnosis is critical for ensuring the reliability of reciprocating pumps in industrial settings. However, challenges such as strong noise interference and unbalanced conditions of existing methods persist. To address these issues, this paper proposes a novel fusion framework integrating a multiple-branch residual module and a hybrid attention module for reciprocating pump fault diagnosis. The framework introduces a multiple-branch residual module with parallel depth-wise separable convolution, dilated convolution, and direct mapping paths to capture complementary features across different scales. A hybrid attention module is designed to achieve adaptive fusion of channel and spatial attention information while reducing computational overhead through learnable gate mechanisms. Experimental validation on the reciprocating pump dataset demonstrates that the proposed framework outperforms existing methods, achieving an average diagnostic accuracy exceeding 98% even in low signal-to-noise ratio (SNR = −3 dB) environments. This research provides a new perspective for mechanical fault diagnosis, offering significant advantages in diagnostic accuracy, robustness, and industrial applicability.

ProcessesVol. 13(12)
Naval University of Engineering (CN), Runze (China) (CN)
National Natural Science Foundation of China, Natural Science Foundation of Hubei Province
Openalex Percentile: Top 55%
Machine Fault Diagnosis Techniques
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