Biogenic polymer-based heart valve for congenital cardiac surgery

<h2>Abstract</h2><h3>Background</h3> Current heart valve prostheses in congenital cardiac surgery (CCS) are unable to grow, remodel, or adapt to a child's evolving physiology, resulting in increased mortality rates due to material-related limitations. The excellent biocompatibility and hemocompatibility of bacterial cellulose (BC) make it a promising alternative. This study aimed to use BC to develop a biogenic polymer-based heart valve and then to assess its hemodynamic performance and long-term durability. <h3>Methods</h3> Heart valve leaflets were produced via a standard BC protocol and compressed to a minimal thickness, and their biomechanical properties were evaluated. Using a customized template, BC leaflets were sutured into a 23-mm stent scaffold. Two prototype series with different leaflet designs were tested in a mock circulatory flow loop model with a flow rate of 5 L/minute at 120/80 mm Hg. Long-term durability was assessed for 10 ± 0.5 million cycles at 120/80 mm Hg, followed by retesting. <h3>Results</h3> BC valve leaflets exhibited a thickness reduction of 94.01% to 0.3 ± 0.11 mm (<i>P</i> < .001) while retaining a durability of 100% at 500 mm Hg (n = 23), with a maximum tensile strength of 1.64 ± 0.3 MPa (n = 35). All valves combined (n = 21) displayed a mean transvalvular pressure drop (MTP) of 8.32 ± 1.23 mm Hg, a mean regurgitation fraction (REG) of 10.22 ± 4.42%, and a mean effective orifice area (EOA) of 1.85 ± 0.14 cm<sup>2</sup>, with valves of series 2 showing a lower REG (<i>P</i> < .001). Following long-term durability testing, all valves of series 2 (n = 6) remained intact, demonstrating an MTP 9.11 ± 1.13 mm Hg, REG of 9.41 ± 4.25%, and EOA of 1.7 ± 0.1 cm<sup>2</sup>. <h3>Conclusions</h3> The potential of BC for use in CCS was demonstrated by developing a new biogenic polymer-based valve with excellent hemodynamic performance. These results warrant further investigation and development of this biomaterial.

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Publication Details

Journal
JTCVS Open
Published
2025-11-22
DOI
https://doi.org/10.1016/j.xjon.2025.11.013
Primary Topic
Electrospun Nanofibers in Biomedical Applications
Type
article
Field-Weighted Citation Impact
0.00

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article

Biogenic polymer-based heart valve for congenital cardiac surgery

Christian M. Hagl, Christopher Herz, Thierry Carrel, Maximilian Grab et al.
JTCVS Open
Electrospun Nanofibers in Biomedical Applications
article

Biogenic polymer-based heart valve for congenital cardiac surgery

Christian M. Hagl, Christopher Herz, Thierry Carrel, Maximilian Grab, Dario Arcuti, А. В. Зорин, Dominik Obrist, Jürgen Hörer, Linda Grefen, J Théron, Petra Mela, Emma Richert, Paul Philipp Heinisch, Stefan Simon, Julian Hubrich
article en

Abstract

<h2>Abstract</h2><h3>Background</h3> Current heart valve prostheses in congenital cardiac surgery (CCS) are unable to grow, remodel, or adapt to a child's evolving physiology, resulting in increased mortality rates due to material-related limitations. The excellent biocompatibility and hemocompatibility of bacterial cellulose (BC) make it a promising alternative. This study aimed to use BC to develop a biogenic polymer-based heart valve and then to assess its hemodynamic performance and long-term durability. <h3>Methods</h3> Heart valve leaflets were produced via a standard BC protocol and compressed to a minimal thickness, and their biomechanical properties were evaluated. Using a customized template, BC leaflets were sutured into a 23-mm stent scaffold. Two prototype series with different leaflet designs were tested in a mock circulatory flow loop model with a flow rate of 5 L/minute at 120/80 mm Hg. Long-term durability was assessed for 10 ± 0.5 million cycles at 120/80 mm Hg, followed by retesting. <h3>Results</h3> BC valve leaflets exhibited a thickness reduction of 94.01% to 0.3 ± 0.11 mm (<i>P</i> < .001) while retaining a durability of 100% at 500 mm Hg (n = 23), with a maximum tensile strength of 1.64 ± 0.3 MPa (n = 35). All valves combined (n = 21) displayed a mean transvalvular pressure drop (MTP) of 8.32 ± 1.23 mm Hg, a mean regurgitation fraction (REG) of 10.22 ± 4.42%, and a mean effective orifice area (EOA) of 1.85 ± 0.14 cm<sup>2</sup>, with valves of series 2 showing a lower REG (<i>P</i> < .001). Following long-term durability testing, all valves of series 2 (n = 6) remained intact, demonstrating an MTP 9.11 ± 1.13 mm Hg, REG of 9.41 ± 4.25%, and EOA of 1.7 ± 0.1 cm<sup>2</sup>. <h3>Conclusions</h3> The potential of BC for use in CCS was demonstrated by developing a new biogenic polymer-based valve with excellent hemodynamic performance. These results warrant further investigation and development of this biomaterial.

JTCVS OpenVol. 29
University of Bern (CH), Bern University of Applied Sciences (CH), University of Cape Town (ZA), LMU Klinikum (DE), German Centre for Cardiovascular Research (DE), Deutsches Herzzentrum München (DE), Ludwig-Maximilians-Universität München (DE)
Inselspital, Universitätsspital Bern, Deutsche Herzstiftung
Openalex Percentile: Top 76%
Electrospun Nanofibers in Biomedical Applications
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