Large language models for prognostic analysis in mechanical fault diagnosis

With the in-depth development of industrial intelligence, as the core basic component of high-end equipment, the fault diagnosis and health management of rotating machinery has become a key link to ensure the reliability of complex systems. Although the intelligent diagnosis technology based on mechanical vibration signals has made remarkable progress, in complex mechanical systems, it is difficult to comprehensively cover the fault feature space using vibration signal data only.This paper proposes an intelligent diagnosis framework based on a large language model. By empowering the large language model through multimodal data feature fusion and constructing a ternary data system of "raw vibration signals - time-frequency spectrum features - fault knowledge text", the framework realizes cross-modal joint representation of mechanical fault features and breaks through the bottlenecks of traditional methods, such as insufficient feature extraction capability under complex working conditions and limited cross-scenario generalization. The framework innovatively integrates the deep semantic understanding ability of pre-trained large language models with mechanical fault mechanisms. Through the method of plugging in principle knowledge bases, the model can not only output fault location results but also simultaneously generate interpretable reports including fault cause analysis and maintenance strategy suggestions.The model proposed in this paper has been strictly tested on bearing datasets. Experimental results demonstrate that the model exhibits excellent performance and adaptability in different industrial scenarios.

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Publication Details

Journal
PLoS ONE
Published
2025-11-21
DOI
https://doi.org/10.1371/journal.pone.0337203
Primary Topic
Machine Fault Diagnosis Techniques
Type
article
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article

Large language models for prognostic analysis in mechanical fault diagnosis

Siyu Shao, Jiandong Li, Wei Wang, Hao Zhang et al.
PLoS ONE
Machine Fault Diagnosis Techniques
article

Large language models for prognostic analysis in mechanical fault diagnosis

Siyu Shao, Jiandong Li, Wei Wang, Hao Zhang, Jun Hu, Qingli Wang, Longfei Zhang
article en

Abstract

With the in-depth development of industrial intelligence, as the core basic component of high-end equipment, the fault diagnosis and health management of rotating machinery has become a key link to ensure the reliability of complex systems. Although the intelligent diagnosis technology based on mechanical vibration signals has made remarkable progress, in complex mechanical systems, it is difficult to comprehensively cover the fault feature space using vibration signal data only.This paper proposes an intelligent diagnosis framework based on a large language model. By empowering the large language model through multimodal data feature fusion and constructing a ternary data system of "raw vibration signals - time-frequency spectrum features - fault knowledge text", the framework realizes cross-modal joint representation of mechanical fault features and breaks through the bottlenecks of traditional methods, such as insufficient feature extraction capability under complex working conditions and limited cross-scenario generalization. The framework innovatively integrates the deep semantic understanding ability of pre-trained large language models with mechanical fault mechanisms. Through the method of plugging in principle knowledge bases, the model can not only output fault location results but also simultaneously generate interpretable reports including fault cause analysis and maintenance strategy suggestions.The model proposed in this paper has been strictly tested on bearing datasets. Experimental results demonstrate that the model exhibits excellent performance and adaptability in different industrial scenarios.

PLoS ONEVol. 20(11)
Air Force Engineering University (CN)
Openalex Percentile: Top 55%
Machine Fault Diagnosis Techniques
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