Distribution Model of Wellbore Collapse Pressure in Deviated Wells Considering Fracture Development and Engineering Applications

During drilling in fractured formations, wellbore instability issues such as fluid loss and collapse frequently occur, severely compromising drilling safety. Traditional criteria such as Mohr–Coulomb often fail to adequately account for fracture effects, leading to inaccurate collapse pressure predictions. Taking the Tahe Oilfield as a case study, this research develops an enhanced model for predicting wellbore collapse pressure in fractured formations. Based on principles of elastic mechanics and Biot’s effective stress theory, a stress distribution model around deviated wellbores is established. The single weak plane strength criterion is integrated with the Mohr–Coulomb criterion to characterize failure mechanisms in both fractured zones and intact rock matrix. Newton’s iterative method, implemented in MATLAB, is employed to solve for collapse pressure, and a sensitivity analysis is conducted to evaluate the influence of factors such as in situ stresses and fracture orientation. A case study from Well THX demonstrates that neglecting fractures results in a symmetrical collapse pressure profile and an unduly narrow safe mud weight window. In contrast, accounting for fractures significantly increases the required mud weight and identifies an optimal azimuth range for enhancing wellbore stability. The Mohr–Coulomb criterion is shown to underestimate the necessary mud weight, which aligns with actual wellbore collapse incidents encountered during drilling. The single weak plane criterion offers more accurate predictions, recommending a higher minimum mud density and an optimized well trajectory to mitigate drilling risks. These findings offer theoretical and practical guidance for mitigating wellbore instability in fractured formations.

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Publication Details

Journal
Processes
Published
2025-11-21
DOI
https://doi.org/10.3390/pr13123769
Primary Topic
Drilling and Well Engineering
Type
article
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article

Distribution Model of Wellbore Collapse Pressure in Deviated Wells Considering Fracture Development and Engineering Applications

Yingyun Fu, Lu Li, Yang Zhao, Ping Yue
Processes
Drilling and Well Engineering
article

Distribution Model of Wellbore Collapse Pressure in Deviated Wells Considering Fracture Development and Engineering Applications

Yingyun Fu, Lu Li, Yang Zhao, Ping Yue
article en

Abstract

During drilling in fractured formations, wellbore instability issues such as fluid loss and collapse frequently occur, severely compromising drilling safety. Traditional criteria such as Mohr–Coulomb often fail to adequately account for fracture effects, leading to inaccurate collapse pressure predictions. Taking the Tahe Oilfield as a case study, this research develops an enhanced model for predicting wellbore collapse pressure in fractured formations. Based on principles of elastic mechanics and Biot’s effective stress theory, a stress distribution model around deviated wellbores is established. The single weak plane strength criterion is integrated with the Mohr–Coulomb criterion to characterize failure mechanisms in both fractured zones and intact rock matrix. Newton’s iterative method, implemented in MATLAB, is employed to solve for collapse pressure, and a sensitivity analysis is conducted to evaluate the influence of factors such as in situ stresses and fracture orientation. A case study from Well THX demonstrates that neglecting fractures results in a symmetrical collapse pressure profile and an unduly narrow safe mud weight window. In contrast, accounting for fractures significantly increases the required mud weight and identifies an optimal azimuth range for enhancing wellbore stability. The Mohr–Coulomb criterion is shown to underestimate the necessary mud weight, which aligns with actual wellbore collapse incidents encountered during drilling. The single weak plane criterion offers more accurate predictions, recommending a higher minimum mud density and an optimized well trajectory to mitigate drilling risks. These findings offer theoretical and practical guidance for mitigating wellbore instability in fractured formations.

ProcessesVol. 13(12)
Sinopec (China) (CN), Southwest Petroleum University (CN)
Openalex Percentile: Top 56%
Drilling and Well Engineering
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Distribution Model of Wellbore Collapse Pressure in Deviated Wells Considering Fracture Development and Engineering Applications — Yingyun Fu, Lu Li, et al. · Processes (2025) | TGRS Research Map | TGRS