Design and Test of Straw Crushing and Spreading Device Based on Straw Mulching No-Tillage Planter

To address issues such as slow soil temperature recovery and delayed sowing periods caused by straw mulching in the cold regions of northern Heilongjiang Province, this study designed a straw crushing and scattering device compatible with the 2BMFJ series no-till planters, aiming to achieve moderate straw fragmentation and uniform distribution. By establishing mathematical models for the straw pick-up, crushing, and scattering processes, key parameters affecting the device’s performance were determined. Utilizing the discrete model of EDEM 2018 software virtual simulation experiments were conducted based on response surface methodology. The test factors included the blade angle of the crushing long blade, the edge thickness of the crushing long blade, the weight of the crushing long blade, and the rotational speed of the crushing long blade. The performance evaluation indicators were the straw pick-up rate, straw crushing rate, power consumption, and inter-row straw coverage consistency. The optimal parameter combination was identified to be a blade angle of 25°, an edge thickness of 1.25 mm, a weight ranging from 0.35 to 0.41 kg, and a rotational speed between 1400 and 1750 r/min, resulting in a straw pick-up rate of 83%, a straw crushing rate of 84%, power consumption of 6.8 KW, and a straw cleaning consistency between rows of 75%. Field test results indicated that the straw pick-up rate reached 87.2%, the straw crushing rate achieved 81.5%, power consumption was 7.7 kW, and the straw cleaning consistency between rows attained 79.3%. The deviations from simulation results were within acceptable limits. This equipment can effectively complete straw crushing and scattering operations, thereby creating favorable seedbed conditions.