A Crane Wire Rope Lifting Ratio Detection Method Based on SegFormer
This paper addresses the critical challenge of automated lifting ratio detection for crane wire ropes, a key parameter for operational safety traditionally reliant on manual observation or sensor-based methods. We propose a novel SegFormer-based segmentation model enhanced with a decoder-integrated self-attention module, which significantly improves global contextual reasoning and spatial precision in complex industrial environments. Extensive evaluation on a dedicated multi-ratio dataset demonstrates that our method achieves 93.31% mIoU, 96.37% mPA, and 98.84% aAcc, outperforming strong baselines including SegFormer, U-Net, YOLOv11-seg, and RT-DETR. The model further exhibits notable robustness to noise, illumination changes, and occlusion, validating its practical applicability for real-world crane monitoring systems.
Authors
- Biao Lu (ORCID: https://orcid.org/0000-0001-9029-6869)
- Jing Zhang (ORCID: https://orcid.org/0000-0001-7530-1121)
- Shuang Tang (ORCID: https://orcid.org/0009-0006-1124-3894)
- Lijing Li (ORCID: https://orcid.org/0000-0001-5195-6270)
- Junrui Chai (ORCID: https://orcid.org/0000-0002-2321-5982)
Institutions
- Shenzhen University (CN)
- Nankai University (CN)
- China University of Mining and Technology (CN)
- Xuzhou Construction Machinery Group (China) (CN)
Publication Details
- Journal
- Electronics
- Published
- 2025-11-21
- DOI
- https://doi.org/10.3390/electronics14234560
- Primary Topic
- Structural Health Monitoring Techniques
- Type
- article
- Field-Weighted Citation Impact
- 0.00
Funders
- National Natural Science Foundation of China
- Natural Science Foundation of Guangdong Province