A Crane Wire Rope Lifting Ratio Detection Method Based on SegFormer

This paper addresses the critical challenge of automated lifting ratio detection for crane wire ropes, a key parameter for operational safety traditionally reliant on manual observation or sensor-based methods. We propose a novel SegFormer-based segmentation model enhanced with a decoder-integrated self-attention module, which significantly improves global contextual reasoning and spatial precision in complex industrial environments. Extensive evaluation on a dedicated multi-ratio dataset demonstrates that our method achieves 93.31% mIoU, 96.37% mPA, and 98.84% aAcc, outperforming strong baselines including SegFormer, U-Net, YOLOv11-seg, and RT-DETR. The model further exhibits notable robustness to noise, illumination changes, and occlusion, validating its practical applicability for real-world crane monitoring systems.

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Publication Details

Journal
Electronics
Published
2025-11-21
DOI
https://doi.org/10.3390/electronics14234560
Primary Topic
Structural Health Monitoring Techniques
Type
article
Field-Weighted Citation Impact
0.00

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article

A Crane Wire Rope Lifting Ratio Detection Method Based on SegFormer

Biao Lu, Jing Zhang, Shuang Tang, Lijing Li et al.
Electronics
Structural Health Monitoring Techniques
article

A Crane Wire Rope Lifting Ratio Detection Method Based on SegFormer

Biao Lu, Jing Zhang, Shuang Tang, Lijing Li, Junrui Chai
article en

Abstract

This paper addresses the critical challenge of automated lifting ratio detection for crane wire ropes, a key parameter for operational safety traditionally reliant on manual observation or sensor-based methods. We propose a novel SegFormer-based segmentation model enhanced with a decoder-integrated self-attention module, which significantly improves global contextual reasoning and spatial precision in complex industrial environments. Extensive evaluation on a dedicated multi-ratio dataset demonstrates that our method achieves 93.31% mIoU, 96.37% mPA, and 98.84% aAcc, outperforming strong baselines including SegFormer, U-Net, YOLOv11-seg, and RT-DETR. The model further exhibits notable robustness to noise, illumination changes, and occlusion, validating its practical applicability for real-world crane monitoring systems.

ElectronicsVol. 14(23)
Shenzhen University (CN), Nankai University (CN), China University of Mining and Technology (CN), Xuzhou Construction Machinery Group (China) (CN)
National Natural Science Foundation of China, Natural Science Foundation of Guangdong Province
Openalex Percentile: Top 63%
Structural Health Monitoring Techniques
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