Cu─O─Al Interfacial Engineering on Cu Nanowires for Durable CO <sub>2</sub> Electroreduction Into Multi‐Carbon Products

The balance between high selectivity and long-term stability for multi-carbon (C<sub>2+</sub>) production remains a critical challenge in CO<sub>2</sub> electrocatalysis due to competing reaction pathways and catalyst reconstruction under operating conditions. In this study, a core-shell heterostructure is synthesized by encapsulating copper nanowires (Cu NWs) with an aluminum oxide (AlOx) shell. Acting as a Lewis acid, the AlOx shell promotes charge redistribution to stabilize Cu<sup>+</sup> species at the Cu─O─Al interface while creating an alkaline local microenvironment via <sup>*</sup>OH adsorption. These effects not only stabilize the catalyst structure but also preserve an optimal <sup>*</sup>CO intermediate coverage for efficient C─C coupling, as evidenced by in situ Raman spectroscopy and density functional theory (DFT) calculations. As a result, the system achieves a remarkable C<sub>2+</sub> Faradaic efficiency (FE) of 69.6% at 600 mA cm<sup>-2</sup> in a flow-cell configuration. The stability tests further reveal a sustained FE<sub>C2+</sub> above 50% over 64 h of continuous operation at 300 mA cm<sup>-2</sup>. Tuning of the AlOx shell crystallinity alters product distribution owing to different <sup>*</sup>OH adsorption capacities at the Cu─O─Al interface. These findings highlight the promise of AlOx encapsulation as a versatile strategy to simultaneously enhance selectivity and durability of Cu-based catalysts in the electrochemical CO<sub>2</sub> reduction reaction (eCO<sub>2</sub>RR).

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Publication Details

Journal
Advanced Science
Published
2025-11-21
DOI
https://doi.org/10.1002/advs.202515557
Primary Topic
CO2 Reduction Techniques and Catalysts
Type
article
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article

Cu─O─Al Interfacial Engineering on Cu Nanowires for Durable CO 2 Electroreduction Into Multi‐Carbon Products

Chenchen Hang, Yude Su, Minliang Lai, Lei Wang et al.
Advanced Science
CO2 Reduction Techniques and Catalysts
article

Cu─O─Al Interfacial Engineering on Cu Nanowires for Durable CO 2 Electroreduction Into Multi‐Carbon Products

Chenchen Hang, Yude Su, Minliang Lai, Lei Wang, Gang Zhao, J. S. Wang, Xiaodong Liu, Xiaodong Wen
article en

Abstract

The balance between high selectivity and long-term stability for multi-carbon (C<sub>2+</sub>) production remains a critical challenge in CO<sub>2</sub> electrocatalysis due to competing reaction pathways and catalyst reconstruction under operating conditions. In this study, a core-shell heterostructure is synthesized by encapsulating copper nanowires (Cu NWs) with an aluminum oxide (AlOx) shell. Acting as a Lewis acid, the AlOx shell promotes charge redistribution to stabilize Cu<sup>+</sup> species at the Cu─O─Al interface while creating an alkaline local microenvironment via <sup>*</sup>OH adsorption. These effects not only stabilize the catalyst structure but also preserve an optimal <sup>*</sup>CO intermediate coverage for efficient C─C coupling, as evidenced by in situ Raman spectroscopy and density functional theory (DFT) calculations. As a result, the system achieves a remarkable C<sub>2+</sub> Faradaic efficiency (FE) of 69.6% at 600 mA cm<sup>-2</sup> in a flow-cell configuration. The stability tests further reveal a sustained FE<sub>C2+</sub> above 50% over 64 h of continuous operation at 300 mA cm<sup>-2</sup>. Tuning of the AlOx shell crystallinity alters product distribution owing to different <sup>*</sup>OH adsorption capacities at the Cu─O─Al interface. These findings highlight the promise of AlOx encapsulation as a versatile strategy to simultaneously enhance selectivity and durability of Cu-based catalysts in the electrochemical CO<sub>2</sub> reduction reaction (eCO<sub>2</sub>RR).

Advanced ScienceVol. 13(8)
University of Science and Technology of China (CN), Anhui University (CN), Suzhou University of Science and Technology (CN), Soochow University (CN)
Openalex Percentile: Top 75%
CO2 Reduction Techniques and Catalysts
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