Case Study on Compression of Vibration Data for Distributed Wireless Condition Monitoring Systems

To build robust condition monitoring solutions, it is important to identify signals that capture relevant information. However, how a degradation affects a given part of machinery might not be clear at the beginning. As a result, exploration measurement campaigns collecting large amounts of data are needed for initial evaluation. Vibration signals are typical examples of such data. Although, for explorative measurement campaigns, the battery-powered wireless node brings extra flexibility in terms of positioning the sensor at the desired location and facilitates retrofitting, the limited energy posed by them is the major downside. Sending high-sampled data over wireless channels is costly energy-wise if all samples are to be sent. When multiple sensor nodes transmit real-time measurement data concurrently over a wireless channel, the risk of channel saturation increases significantly. Avoiding this requires identifying an optimal balance between sampling time, transmission duration, and payload size. This can be done by processing and compressing data before transmission, on the sensor node close to the data acquisition and later reconstructing the received samples on the central node. In this paper, we analyze two compression mechanisms to ensure a good compression ratio and still allow good signal reconstruction for later analysis. We study two approaches, one based on the Fast Fourier Transform and one on Singular Value Decomposition, and discuss the pros and cons of each variant.