Modulus Mismatch-Guided Interlocked Microphase Separation for Fracture-Responsive Deicing in Ultraslippery Coatings

Ice accretion remains a major challenge to the safety and reliability of infrastructures and transportation systems, particularly under harsh environmental conditions where conventional deicing strategies are inefficient. Herein, we report a fracture-responsive deicing coating that leverages modulus mismatch-driven microphase separation within an ultraslippery (MSU) architecture. By tuning the grafting density of polydimethylsiloxane (PDMS) and incorporating silicone oil (SO), we constructed a bicontinuous network comprising soft PDMS/SO-rich and rigid SiO<sub><i>x</i></sub>-rich domains. This interlocked structure introduces strong modulus contrast and mechanical heterogeneity, enabling interfacial slippage, stress localization, and fracture-assisted ice delamination. The optimized MSU-50 coating exhibits ultralow ice adhesion strength (τ<sub>ice</sub>, ∼ 4.5 kPa) and maintains performance after 100 icing/deicing cycles, 30 day of water immersion, and 300 abrasion cycles. Under large-scale or dynamic conditions, its low interface toughness (∼0.022 J m<sup>-2</sup>) enables complete, gravity-driven ice removal within 76 ms. Finite element analyses reveal that the interlocked microphase network significantly amplifies local stress intensity and microcrack formation compared with homogeneous controls, validating the proposed fracture-responsive mechanism. This study establishes a scalable and durable design framework for mechanically adaptive, energy-efficient anti-icing coatings, offering practical potential for aerospace, wind power, and cold-region applications.

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Publication Details

Journal
ACS Applied Materials & Interfaces
Published
2025-11-20
DOI
https://doi.org/10.1021/acsami.5c17002
Primary Topic
Surface Modification and Superhydrophobicity
Type
article
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article

Modulus Mismatch-Guided Interlocked Microphase Separation for Fracture-Responsive Deicing in Ultraslippery Coatings

Chaowei Fang, Yumeng Guo, Xiang Sun, Ying Zhu et al.
ACS Applied Materials & Interfaces
Surface Modification and Superhydrophobicity
article

Modulus Mismatch-Guided Interlocked Microphase Separation for Fracture-Responsive Deicing in Ultraslippery Coatings

Chaowei Fang, Yumeng Guo, Xiang Sun, Ying Zhu, Lei Jiang, Zongbo Zhang, Caihong Xu
article en

Abstract

Ice accretion remains a major challenge to the safety and reliability of infrastructures and transportation systems, particularly under harsh environmental conditions where conventional deicing strategies are inefficient. Herein, we report a fracture-responsive deicing coating that leverages modulus mismatch-driven microphase separation within an ultraslippery (MSU) architecture. By tuning the grafting density of polydimethylsiloxane (PDMS) and incorporating silicone oil (SO), we constructed a bicontinuous network comprising soft PDMS/SO-rich and rigid SiO<sub><i>x</i></sub>-rich domains. This interlocked structure introduces strong modulus contrast and mechanical heterogeneity, enabling interfacial slippage, stress localization, and fracture-assisted ice delamination. The optimized MSU-50 coating exhibits ultralow ice adhesion strength (τ<sub>ice</sub>, ∼ 4.5 kPa) and maintains performance after 100 icing/deicing cycles, 30 day of water immersion, and 300 abrasion cycles. Under large-scale or dynamic conditions, its low interface toughness (∼0.022 J m<sup>-2</sup>) enables complete, gravity-driven ice removal within 76 ms. Finite element analyses reveal that the interlocked microphase network significantly amplifies local stress intensity and microcrack formation compared with homogeneous controls, validating the proposed fracture-responsive mechanism. This study establishes a scalable and durable design framework for mechanically adaptive, energy-efficient anti-icing coatings, offering practical potential for aerospace, wind power, and cold-region applications.

ACS Applied Materials & InterfacesVol. 17(48)
Chinese Academy of Sciences (CN), Ingenierie des Materiaux polymeres (FR), Technical Institute of Physics and Chemistry (CN), State Key Laboratory of Polymer Physics and Chemistry (CN), Inspire Institute (US), Beihang University (CN)
Openalex Percentile: Top 67%
Surface Modification and Superhydrophobicity
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